scholarly journals Effects of Modification Techniques on Mechanical Properties of Al-Si Cast Alloys

Author(s):  
Williams S. Ebhota ◽  
Tien-Chien Jen
2004 ◽  
Vol 19 (5) ◽  
pp. 1531-1538 ◽  
Author(s):  
Guangyin Yuan ◽  
Kenji Amiya ◽  
Hidemi Kato ◽  
Akihisa Inoue

The structure and mechanical properties of Mg–Zn–Al–Y base cast alloys containing an icosahedral quasicrystal phase (i-phase) as a main strengthening phase were investigated. Mg–8Zn–4Al–xY base bulk alloys containing the i-phase were prepared by casting into a copper mold at moderate cooling rates. The Y addition was effective for decreasing the size of the i-phase and the increasing the homogeneity of its dispersed state. The mechanical properties examined by compression tests at room temperature were much superior to those of a conventional AZ91 Mg alloy. The creep tests at elevated temperatures indicated a promising high temperature creep resistance of the quasicrystal-reinforced Mg–Zn–Al–Y cast alloy. The strengthening mechanism was also discussed.


2017 ◽  
Vol 898 ◽  
pp. 97-103 ◽  
Author(s):  
Zheng Hua Huang ◽  
Nan Zhou ◽  
Jing Xu ◽  
Yang De Li ◽  
Wei Rong Li

The microstructures, phase constitutions and mechanical properties of as-cast samples, extruded rods and plates of Mg-3.52Sn-3.32Al and Mg-6.54Sn-4.78Al alloys were investigated by optical microscopy, scanning electron microscopy, X-ray diffraction and mechanical testing. The results show that as-cast microstructure consists of α-Mg matrix, Mg2Sn and a few dispersed β-Mg17Al12 phases. The two as-cast alloys exhibit good tensile mechanical properties. After hot extrusion, dynamic recrystallization occurs. Average grain size reaches 6 μm ~ 8 μm for rods, and a lot of fine micro-scaled particles exist, resulting in significant enhancement of tensile mechanical properties. The extruded Mg-3.52Sn-3.32Al rod exhibits better comprehensive tensile mechanical property than AZ31B alloy, with tensile strength σb of 295 MPa, yield strength of 200 MPa and elongation of 21.5% at ambient temperature. The extruded Mg-6.54Sn-4.78Al rod exhibits equivalent comprehensive tensile mechanical properties with ZK60 alloy, achieving tensile strength of 355 MPa, yield strength of 275 MPa and elongation of 11% at ambient temperature. The extruded plates at ambient temperature performed a tensile strength of 270 MPa.


2016 ◽  
Vol 850 ◽  
pp. 511-518 ◽  
Author(s):  
Hai Jun Liu ◽  
Lie Jun Li ◽  
Jian Wei Niu ◽  
Ji Xiang Gao ◽  
Chuan Dong Ren

The effects of Mg and Cu additions with different contents on the mechanical properties of Al-Si alloy prepared by indirect squeeze casting have been experimentally investigated. The microstructure and mechanical properties of as-cast and T6-treated Al-Si-Cu-Mg alloys were tested by OM, SEM, DSC and tensile measurement, where the samples were produced by artificial aging at 180°C for 8 h after solution treatment at 540°C for 4 h. It has been found that for the as-cast alloys, with increasing contents of Mg and Cu the tensile strength (UTS) and yield strength (YS) increased, while the percentage elongation (El) decreased. And the optimal mechanical properties of Al-Si-Cu-Mg alloys were obtained under the content ratio of Cu/Mg within 4, where the UTS and El reached 426 MPa and 6.3% after T6 treated, respectively.


Materials ◽  
2019 ◽  
Vol 12 (19) ◽  
pp. 3102
Author(s):  
Tianshuo Zhao ◽  
Yaobo Hu ◽  
Fusheng Pan ◽  
Bing He ◽  
Maosheng Guan ◽  
...  

High performance Mg–6Al–3Sn–0.25Mn–xZn alloys (x = 0, 0.5, 1.0, 1.5, and 2.0 wt %) without rare earth were designed. The effects of different Zn contents on the microstructure and mechanical properties were systematically investigated. The addition of Zn obviously refines the as-cast alloys dendritic structure because of the increase in the number in the second phase. For the as-extruded alloys, an appropriate amount of Zn promotes complete recrystallization, thus increasing the grain size. As the Zn content increases, the texture gradually evolves into a typical strong basal texture, which means that the basal slip is difficult to initiate. Meanwhile, the addition of Zn promotes the precipitation of small-sized second phases, which can hinder the dislocation movement. The combination of texture strengthening and precipitation strengthening is the main reason for the improvement of alloys’ strength.


Metals ◽  
2019 ◽  
Vol 9 (5) ◽  
pp. 557 ◽  
Author(s):  
Cristiano Fragassa ◽  
Matej Babic ◽  
Carlos Perez Bergmann ◽  
Giangiacomo Minak

The ability to accurately predict the mechanical properties of metals is essential for their correct use in the design of structures and components. This is even more important in the presence of materials, such as metal cast alloys, whose properties can vary significantly in relation to their constituent elements, microstructures, process parameters or treatments. This study shows how a machine learning approach, based on pattern recognition analysis on experimental data, is able to offer acceptable precision predictions with respect to the main mechanical properties of metals, as in the case of ductile cast iron and compact graphite cast iron. The metallographic properties, such as graphite, ferrite and perlite content, extrapolated through macro indicators from micrographs by image analysis, are used as inputs for the machine learning algorithms, while the mechanical properties, such as yield strength, ultimate strength, ultimate strain and Young’s modulus, are derived as output. In particular, 3 different machine learning algorithms are trained starting from a dataset of 20–30 data for each material and the results offer high accuracy, often better than other predictive techniques. Concerns regarding the applicability of these predictive techniques in material design and product/process quality control are also discussed.


1992 ◽  
Vol 56 (6) ◽  
pp. 707-714 ◽  
Author(s):  
Setsuo Aso ◽  
Michihiro Tagami ◽  
Shoji Goto

2006 ◽  
Vol 25 (1-2) ◽  
pp. 59-66 ◽  
Author(s):  
I. Gornaya, ◽  
E. Gorpenko, ◽  
M. Bulanova, ◽  
O. Bankovsky, ◽  
L. Kulak, ◽  
...  

2012 ◽  
Vol 706-709 ◽  
pp. 186-193 ◽  
Author(s):  
Liang Zuo ◽  
Fu Xiao Yu

Al-Si alloys are widely used as cast alloys for their excellent castability, low thermal expansion coefficient, good wear resistance and corrosion resistance properties. However, the poor ductility of these alloys, caused by the presence of coarse and non-deformable Si phase in the as-cast state, has inhibited their applications as wrought materials. Recently, a process based on traditional technologies, i.e., direct chill (DC) casting followed by hot deformation and heat treatment, has been developed for potential mass production of wrought Al-Si alloys with superior mechanical properties in view of their strength and ductility. In this work, the microstructural evolutions of DC cast Al-Si alloys involved in solidification, recrystallization and precipitation during the processing are highlighted, aiming at understanding the correlations between the microstructures and the mechanical properties.


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