scholarly journals Corrosion Resistance and Tribological Properties of Epoxy Coatings Reinforced with Well-Dispersed Graphene

Author(s):  
Liu Shuan
Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1194
Author(s):  
Philipp Kiryukhantsev-Korneev ◽  
Alina Sytchenko ◽  
Yuriy Kaplanskii ◽  
Alexander Sheveyko ◽  
Stepan Vorotilo ◽  
...  

The coatings ZrB2 and Zr-B-N were deposited by magnetron sputtering of ZrB2 target in Ar and Ar–15%N2 atmospheres. The structure and properties of the coatings were investigated via scanning and transmission electron microscopy, energy dispersion analysis, optical profilometry, glowing discharge optical emission spectroscopy and X-ray diffraction analysis. Mechanical and tribological properties of the coatings were investigated using nanoindentation, “pin-on-disc” tribological testing and “ball-on-plate” impact testing. Free corrosion potential and corrosion current density were measured by electrochemical testing in 1N H2SO4 and 3.5%NaCl solutions. The oxidation resistance of the coatings was investigated in the 600–800 °С temperature interval. The coatings deposited in Ar contained 4–11 nm grains of the h-ZrB2 phase along with free boron. Nitrogen-containing coatings consisted of finer crystals (1–4 nm) of h-ZrB2, separated by interlayers of amorphous a-BN. Both types of coatings featured hardness of 22–23 GPa; however, the introduction of nitrogen decreased the coating’s elastic modulus from 342 to 266 GPa and increased the elastic recovery from 62 to 72%, which enhanced the wear resistance of the coatings. N-doped coatings demonstrated a relatively low friction coefficient of 0.4 and a specific wear rate of ~1.3 × 10−6 mm3N−1m−1. Electrochemical investigations revealed that the introduction of nitrogen into the coatings resulted in the decrease of corrosion current density in 3.5% NaCl and 1N H2SO4 solution up to 3.5 and 5 times, correspondingly. The superior corrosion resistance of Zr-В-N coatings was related to the finer grains size and increased volume of the BN phase. The samples ZrB2 and Zr-B-N resisted oxidation at 600 °C. N-free coatings resisted oxidation (up to 800 °С) and the diffusion of metallic elements from the substrate better. In contrast, Zr-B-N coatings experienced total oxidation and formed loose oxide layers, which could be easily removed from the substrate.


Author(s):  
Prasanna Gadhari ◽  
Prasanta Sahoo

Electroless nickel composite coatings possess excellent mechanical and tribological properties such as, hardness, wear and corrosion resistance. Composite coatings can easily be coated not only on electrically conductive materials but also on non-conductive materials like as fabrics, plastics, rubber, etc. This review emphasizes on the development of electroless nickel composite coatings by incorporating different types of hard/soft particles (micro/nano size) in the electroless Ni-P matrix to improve the mechanical and tribological properties of the coatings. The preparation of electroless bath for nickel-phosphorus composite coating, methods to incorporate hard and/or soft particles in the bath, factors affecting the particle incorporation in the coating and its effect on coating structure, hardness, wear resistance, friction behavior, corrosion resistance, and mechanical properties are discussed thoroughly.


2015 ◽  
Vol 278 ◽  
pp. 99-107 ◽  
Author(s):  
A. Castellanos ◽  
A. Altube ◽  
J.M. Vega ◽  
E. García-Lecina ◽  
J.A. Díez ◽  
...  

Coatings ◽  
2019 ◽  
Vol 9 (12) ◽  
pp. 844 ◽  
Author(s):  
Xuepei Miao ◽  
An Xing ◽  
Lifan He ◽  
Yan Meng ◽  
Xiaoyu Li

In this paper, hyperbranched polyether functionalized graphene oxide (EHBPE-GO) was prepared by a facile one-step method. Fourier transform infrared spectroscopy (FTIR), X-ray diffractometry (XRD), thermogravimetric analyzer (TGA), and trans-mission electron microscopy (TEM) results confirmed the formation of EHBPE-GO. Then, EHBPE-GO was cured with phenolic amides at room temperature to prepare epoxy coatings. The corrosion resistance of epoxy coatings was investigated systematically by using electrochemical and traditional immersion methods. Results show that a small amount of EHBPE-GO (8 wt % of Diglycidyl ether of bisphenol A (DGEBA)) in epoxy coating achieves 50% higher improvement in acid-resistance than unmodified neat DGEBA resin. For the nanocomposite epoxy coating, the superior acid-resistance is attributed to the increased crosslink density and the impermeable 2D structure of EHBPE-GO. This work provides a facile strategy to develop the effective improved corrosion resistance nanofiller for epoxy coating.


2013 ◽  
Vol 765 ◽  
pp. 663-667
Author(s):  
Marek Nowak ◽  
Mieczysław Opyrchał ◽  
Sonia Boczkal ◽  
Janusz Żelechowski

Composite Ni/Al2O3 coatings were electrochemically deposited from a Watts bath modified with the organic additions of dioctyl sulphosuccinate sodium salt C20H37NaO7S–(DSS) and 2,3-dihydroxy-1,2 benzisothiazol-3-one 1,1-dioxide C7H5NO3–(LSA). The effect of different amount (50 and 100 g/l) of Al2O3 powder and organic additions on microstructure, microhardness, corrosion resistance and tribological properties was investigated. The coatings were examined by optical microscopy, scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX) and X-ray diffraction (XRD) techniques. The electrochemical behaviour of the coatings in corrosive solutions (1 M NaCl and 1 M Na2SO4) was investigated by potentiodynamic polarisation. The tribological properties were investigated by the Taber abrasive wear test, a standard test often applied in industrial practice. The results show that Al2O3 particles are uniformly distributed in the composite coatings compared with coatings without organic additions. The addition of organic compounds also reduced the size of the forming nickel crystallites and improved the tribological and corrosion properties of coatings containing the dispersed hard particles of Al2O3 added in an amount of 50 g/l and the addition of organic LSA and DSS compounds.


2016 ◽  
Vol 63 ◽  
pp. 52-61 ◽  
Author(s):  
Anita Sak ◽  
Tomasz Moskalewicz ◽  
Sławomir Zimowski ◽  
Łukasz Cieniek ◽  
Beata Dubiel ◽  
...  

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