scholarly journals Numerical Simulation of Fabrication for Ceramic Tool Materials

10.5772/38623 ◽  
2012 ◽  
Author(s):  
Bin Fang ◽  
Chonghai Xu ◽  
Fang Yang ◽  
Jingjie Zhang ◽  
Mingdong Yi
Keyword(s):  
Numerical Simulation ◽  
Ceramic Tool ◽  
Tool Materials

Numerical Simulation on the Sintering Process of Nanocomposite Ceramic Tool Materials

2012 ◽  
Vol 500 ◽  
pp. 519-524
Author(s):  
Hong Mei Cheng ◽  
Chuan Zhen Huang ◽  
Bin Zou ◽  
Hong Tao Zhu ◽  
Han Lian Liu ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Growth Rate ◽  
Model Simulation ◽  
Ceramic Matrix ◽  
Ceramic Materials ◽  
Sintering Process ◽  
Ceramic Tool ◽  
Two Phase ◽  
Tool Materials ◽  
Simulation Results

A Monte Carlo Potts model for the sintering process of two-phase nanocomposite ceramic tool materials is proposed. The grain growth, pore diffusion and vacancy annihilation at grain boundaries are simulated in the model. Simulation results are presented and discussed. It is found that pore and nanophase can pin the ceramic matrix and decrease the growth rate of matrix grain during the microstructure evolution. The addition of nanoparticles is not only beneficial to the refinement of ceramic matrix grain and the formation of intra/intergranular-type microstructure but also advantageous to the densification of ceramic materials.

Numerical simulation of microstructural evolution of ceramic tool materials

2008 ◽  
Vol 44 (2) ◽  
pp. 707-715 ◽  
Author(s):  
Bin Fang ◽  
Chuan-zhen Huang ◽  
Chong-hai Xu ◽  
Sheng Sun
Keyword(s):  
Numerical Simulation ◽  
Microstructural Evolution ◽  
Ceramic Tool ◽  
Tool Materials

The performance of ceramic tool materials for the machining of cast iron

Wear ◽  
1989 ◽  
Vol 135 (1) ◽  
pp. 147-159 ◽  
Author(s):  
S.K. Bhattacharyya ◽  
E.O. Ezugwu ◽  
A. Jawaid
Keyword(s):  
Cast Iron ◽  
Ceramic Tool ◽  
Tool Materials

Cutting Performance and Wear Mechanism of Si3N4-Based Nanocomposite Ceramic Tool

2010 ◽  
Vol 443 ◽  
pp. 324-329 ◽  
Author(s):  
Bin Zou ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Jin Peng Song
Keyword(s):  
Wear Resistance ◽  
Wear Mechanism ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Cutting Performance ◽  
Nano Particles ◽  
Ceramic Tool ◽  
Tool Materials ◽  
High Cutting Speed ◽  
The Matrix

Si3N4/TiN nanocomposite tool and Si3N4/Ti(C7N3) nanocomposite tool were prepared. The cutting performance and wear mechanism of Si3N4-based nanocomposite ceramic tool was investigated by comparison with a commercial sialon ceramic tool in machining of 45 steel. Si3N4-based nanocomposite ceramic tool exhibits the better wear resistance than sialon at the relatively high cutting speed. The increased cutting performance of Si3N4-based nanocomposite ceramic tool is ascribed to the higher mechanical properties. Nano-particles can refine the matrix grains and improve the bonding strength among the matrix grains of Si3N4-based nanocomposite ceramic tool materials. It contributes to an improved wear resistance of the cutting tools during machining.

Simulation of Fabrication for Al2O3 Ceramic Tool Materials

2012 ◽  
Vol 500 ◽  
pp. 537-543 ◽  
Author(s):  
Bin Fang ◽  
Chuan Zhen Huang ◽  
Hong Tao Zhu ◽  
Chong Hai Xu
Keyword(s):  
Grain Size ◽  
Monte Carlo ◽  
Microstructure Evolution ◽  
Potts Model ◽  
Single Phase ◽  
Ceramic Tool ◽  
Tool Materials ◽  
Fabrication Parameters

The new Monte Carlo Potts model that couples with fabrication parameters and considers pores and additives has been developed in order to simulate the fabrication of single-phase ceramics tool materials. The microstructure evolution for single-phase Al2O3 ceramic tool materials is simulated with the different technology parameters. At the same time, the single-phase Al2O3 ceramic tool materials are fabricated with the corresponding technology parameters. The errors of grain size between the simulated and the experimental is 12.1 and18.2%.

Microstructure and Mechanical Properties of Multi-Scale Titanium Diboride Matrix Nanocomposite Ceramic Tool Materials

2010 ◽  
Vol 431-432 ◽  
pp. 523-526
Author(s):  
Han Lian Liu ◽  
Chuan Zhen Huang ◽  
Shou Rong Xiao ◽  
Hui Wang ◽  
Ming Hong
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Flexural Strength ◽  
Transgranular Fracture ◽  
Ceramic Tool ◽  
Tool Materials ◽  
Micro Scale ◽  
Multi Scale ◽  
Nano Scale ◽  
Matrix Nanocomposite

Under the liquid-phase hot-pressing technique, the multi-scale titanium diboride matrix nanocomposite ceramic tool materials were fabricated by adding both micro-scale and nano-scale TiN particles into TiB2 with Ni and Mo as sintering aids. The effect of content of nano-scale TiN and sintering temperature on the microstructure and mechanical properties was studied. The result showed that flexural strength and fracture toughness of the composites increased first, and then decreased with an increase of the content of nano-scale TiN, while the Vickers hardness decreased with an increase of the content of nano-scale TiN. The optimal mechanical properties were flexural strength 742 MPa, fracture toughness 6.5 MPa•m1/2 and Vickers hardness 17GPa respectively. The intergranular and transgranular fracture mode were observed in the composites. The metal phase can cause ductility toughening and crack bridging, while crack deflection and transgranular fracture mode could be brought by micro-scale TiN and nano-scale TiN respectively.

Fabrication and Mechanical Properties of Homogenous and Graded Si3N4/(W, Ti)C Nano-Composite Ceramic Tool Materials

2014 ◽  
Vol 800-801 ◽  
pp. 511-515
Author(s):  
Xian Hua Tian ◽  
Jun Zhao ◽  
Shuai Liu ◽  
Zhao Chao Gong
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Flexural Strength ◽  
Composite Ceramic ◽  
Ceramic Tool ◽  
Graded Materials ◽  
Tool Materials ◽  
Graded Structure ◽  
Design Ideas ◽  
Novel Design

Close attention has been paid to Functional graded materials (FGMs) worldwide for their novel design ideas and outstanding properties. To verify the advantage of FGMS in the design of ceramic tool materials, Si3N4/(W, Ti)C nanocomposite ceramic tool materials with homogenous and graded structure were fabricated by hot pressing and sintering technology. The flexural strength, fracture toughness and hardness of the sintered composites were tested and compared. The experimental results showed that the graded structure improved mechanical properties of the ceramic tool materials, especially the flexural strength and fracture toughness. The introduction of residual compressive stress in the surface layer contributes to the improvement of the properties .

Three dimensional simulation of microstructure evolution for ceramic tool materials

2011 ◽  
Vol 50 (12) ◽  
pp. 3334-3341 ◽  
Author(s):  
Song Hao ◽  
Chuanzhen Huang ◽  
Bin Zou ◽  
Jun Wang ◽  
Hanlian Liu ◽  
...  
Keyword(s):  
Microstructure Evolution ◽  
Three Dimensional ◽  
Ceramic Tool ◽  
Tool Materials ◽  
Dimensional Simulation
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