Accelerators in Hard Rubber
Abstract 1. The curve relating the hardness to the time of heating of a high-sulfur stock indicated the presence of two consecutive reactions. The second half of the curve was mainly linear, and its slope might be used as a measure of the second (hard rubber) reaction speed. 2. The straight line when produced downwards passed through or near to the origin. Its position was altered only slightly by normal variations in processing. 3. The straight line may be represented by the equation H=rt+ƒ where H = per cent hardness by Shore's Durometer, t = time of heating in minutes, r = rate of hard rubber formation represented by the tangent of the angle between the curve and the time axis, and ƒ = the intercept along the hardness axis. 4. Influences which are known to increase the speed of chemical reactions increased the slope of the line. Thus, increase of sulfur concentration, rise of vulcanizing temperature, and the presence of catalysts increased the value of r, yielding a “fan” of lines all passing through a point near to or coincident with the origin. 5. The organic accelerators of vulcanization in general were found to act as true accelerators if present in small amounts. With increasing concentration they increased the speed of hardening at 150° C. up to a definite maximum, which appears to be approximately the same for many accelerators. 6. From an investigation of the minimum concentration of accelerator which produced the maximum slope, numbers representing the efficiency of the accelerators have been found. 7. Further addition of accelerator produced no further change in r, but a definite and progressive increase in the value of ƒ. This effect was also produced by the addition of mineral fillers. 8. If the value of H be taken as 100 per cent hardness, the equation H=rt+ƒ may be used for determining the time of cure. r is the rate of cure, dependent upon the nature of the accelerator, and the nature and amount of filler determine the magnitude of ƒ. Values of ƒ referring to some commonly used fillers have been determined. 9. The effect of increasing the temperature of vulcanization on the rate of hardening was examined. It was found that the temperature coefficient of hard rubber formation was not a constant quantity for accelerated hard rubber stocks. In many cases its magnitude increased to a maximum within the temperature range 140–150° C., and then fell at still higher temperatures.