Effects of Cross-Linking and Branching on the Molecular Constitution of Diene Polymers
Abstract Reaction mechanisms whereby cross-linked and branched polymer structures may be formed during the polymerization of dienes are discussed. A kinetic treatment of the formation of cross-linkages via the occasional addition of a free radical to the unsaturated carbon of a structural unit of a previously polymerized molecule is presented. It is pointed out that the rate of this addition step relative to monomer addition can be deduced from the average chain length and the conversion at which gelation occurs. Cross-linkages introduced by the mechanism under consideration are not distributed at random, but the deviations from a random distribution are unimportant except at high conversions. Conditions are examined under which the cross-linking reaction decreases the total number of molecules more rapidly than they are formed. Physical properties of polymers (with particular emphasis on vulcanized rubbers) are most conveniently interpreted in terms of (1) the primary molecular weight (i.e., molecular weight in the absence of cross-linkages) and its distribution, and (2) the concentration of cross-linkages. The actual molecular-weight distribution, which may be severely distorted by the presence of cross-linkages, is inappropriate for direct correlation with the more important physical properties. The modifiers or regulators commonly employed in diene polymerizations suppress gel formation by reducing the primary molecular weight; they do not actually reduce cross-linking. This reduction in molecular weight is not without other undesired consequences, however.