Mixing and Moulding without Mastication

1940 ◽  
Vol 13 (3) ◽  
pp. 667-675
Author(s):  
F. H. Cotton ◽  
W. F. Hodson

Abstract The preliminary experiments described indicate the remarkable potentialities of the injection method of moulding rubber articles, whether produced from mixes of powdered or masticated rubber. Employing rubber powder made by the Stam process, intimate mixing with vulcanizing ingredients and fillers is essential, and may conveniently be achieved with simple apparatus by ball milling the ingredients. The necessity for heavy rubber machinery of the orthodox type is eliminated. It is desirable to employ an accelerator of relatively low activity, or a delayed action ultra-accelerator. With very fast accelerators, vulcanization begins either during mixing of the powder or while being forced from the injection cylinder to the mould. Such premature vulcanization leads to serious distortion. It is believed that the stresses to which a compressed rubber powder compound is subjected during the process of injection moulding are sufficient to rupture the individual rubber particles, to ensure cohesion, and promote satisfactory dispersion of compounding ingredients. It is confidently asserted that results superior to those instanced herein could be achieved with an injection moulding device designed to facilitate uniform heating of both top and bottom of the mould cavity. It is also felt that a careful study of the effect of changing the injection pressure and the size of the injection orifice might yield valuable information. The success attending these early experiments warrants extending the investigation to new types of rubber powder (cf. Rubber Age, 19, 335 (1938)).

Development ◽  
1957 ◽  
Vol 5 (2) ◽  
pp. 122-133
Author(s):  
H. H. El Shatoury ◽  
C. H. Waddington

A Considerable body of information has already been accumulated in which a careful study of the morphological effects of a gene in Drosophila has been used to throw light on the epigenetic processes which bring about development. Much of the earlier work of this kind (e.g. Goldschmidt, Waddington) has dealt with mutant genes which produced abnormal adults. More recently a great deal of attention has been paid to the developmental effects of lethal genes which cause the death of the individual before the adult stage is reached. In a recent monograph on this category of genes, Hadorn (1951), who has been one of the most active workers in this field, lays considerable stress on what he calls the phase specificity of the lethals, that is, on the fact that individuals homozygous for a particular lethal usually die at some rather definitely defined stage of their life history.


2019 ◽  
Vol 25 (9) ◽  
pp. 1493-1505 ◽  
Author(s):  
Anurag Bagalkot ◽  
Dirk Pons ◽  
Don Clucas ◽  
Digby Symons

Purpose Polymer rapid tooling (PRT) inserts can be used as injection moulding (IM) cavities for prototyping and low volume production but lack the robustness of metal inserts. Metal inserts can withstand high injection pressure and temperature required, whereas PRT inserts may fail under similar parameters. The current method of parameter setting starts with using the highest pressure setting on the machine and then fine-tuning to optimize the process parameters. This method needs modification, as high injection pressures and temperatures can damage the PRT inserts. There is a need for a methodical process to determine the upper limits of moulding parameters that can be used without damaging the PRT inserts. Design/methodology/approach A case study analysis was performed to investigate the causes of failure in a PRT insert. From this, a candidate set-up process was developed to avoid start-up failure and possibly prolong tool life. This was then tested on a second mould, which successfully avoided start-up failure and moulded 54 parts before becoming unusable due to safety issues. Findings Process parameters that are critical for tool life are identified as mould temperature, injection pressure, injection speed, hold pressure and cooling time. Originality/value This paper presents a novel method for setting IM process parameters for PRT inserts. This has the potential to prevent failure at start up when using PRT inserts and possibly extend the operating life of the PRT inserts.


2019 ◽  
Vol 969 ◽  
pp. 775-780
Author(s):  
Rajendra Khavekar ◽  
Hari Vasudevan ◽  
Gosar Vimal

In this Paper, the application of Taguchi Method (TM) on the process parameters of Injection Moulding of Polybutylene Terephthalate (PBT) is presented. The influence of process parameters, such as Injection Pressure, Suckback Pressure, Injection Time, Cooling Time, Zone 1 Temperature & Zone 2 Temperature (Barrel Temperatures) on Dark Spots and Short Shots (defects) were investigated using the Orthogonal Array L16 of Taguchi Method for 6 factors at 2 levels each with the response being percent defectives. It was found that Injection Pressure, Injection Time & Zone 1 Temperature had a major effect on the response. After the application of Taguchi Method, the rejection rate dropped down to 5.84% from 11.33%, which is a 48.45% reduction.


Author(s):  
Marco Ganser ◽  
Ulrich Moser

The basic physical law governing the injection in Common Rail Systems is the compressibility of the fuel. The effects of pressure wave dynamics, the layout of the system volume and its geometrical distribution strongly affect the injection events at every injector. In this Paper, three different arrangements of system volumes and their effect upon the performance of the individual injectors are compared using the hydraulics simulation tool AMESim. Two systems are known in the passenger car and the heavy duty diesel engine domains. The third system is new and takes advantage of pressure wave dynamics to tailor the injection event. This system is best suited for Diesel Engines with a power from 1 to 5 MW, as used in locomotives, ships, power generation and heavy earthmoving machinery. It produces a more favorable pattern of the injection pressure and injection rate shape during any injection event by hydraulically interconnecting the individual injector’s accumulators during the injection and taking advantage of pressure wave dynamics. Right after the end of each injection, dynamic pressure pulsations are evened out with a dampening device. A multi-cylinder system provides equal conditions for all injections. Its very simple design and increased performance makes the novel system of very attractive use in the above mentioned fields.


2021 ◽  
Vol 15 (2) ◽  
pp. 258-266
Author(s):  
Damir Godec ◽  
Vladimir Brnadić ◽  
Tomislav Breški

Computer simulation of injection moulding process is a powerful tool for optimisation of moulded part geometry, mould design and processing parameters. One of the most frequent faults of the injection moulded parts is their warpage, which is a result of uneven cooling conditions in the mould cavity as well as after part ejection from the mould and cooling down to the environmental temperature. With computer simulation of the injection moulding process it is possible to predict potential areas of moulded part warpage and to apply the remedies to compensate/minimize the value of the moulded part warpage. The paper presents application of simulation software Moldex 3D in the process of optimising mould design for injection moulding of thermoplastic casing.


2019 ◽  
Vol 70 (3) ◽  
pp. 201-206
Author(s):  
Inmaculada Sierra ◽  
Carolina Hernández ◽  
Paula Albendea ◽  
Maria Antonia López

AbstractWorkers at risk of exposure to uranium compounds should be monitored and their internal exposure quantified in terms of committed effective dose E(50) in mSv. In vitro bioassay methods can quantify uranium in urine and faeces at low activity levels. Alpha spectrometry (AS) is the most common method used for monitoring alpha-emitting radionuclides in internal dosimetry services. It provides isotopic information and low minimum detectable activity (MDA) values (≤0.50 mBq per sample). This study reports the results of a five-year monitoring of workers exposed to uranium at a Spanish Juzbado facility, which produces nuclear fuel elements enriched with up to 5 % of 235U. Monitoring included about 100 workers per year, most of whom had worked at the facility for more than 10 years before the individual monitoring programme was established. We analysed nearly 550 samples of more than 200 workers over five years. The obtained results indicate that workers were adequately protected from uranium exposure through inhalation and had an acceptably low chronic intake at the facility.


Behaviour ◽  
1976 ◽  
Vol 57 (1-2) ◽  
pp. 64-89 ◽  
Author(s):  
Nicholas S. Thompson ◽  
Michael J. Boughey

AbstractThe Brown Thrasher, like his fellow mimic thrushes, sings a highly variable song. So variable are the individual notes of the song that field identification on the basis of a single burst of song is hazardous. Reliable field identification traditionally has depended on the number of utterances of each sound rather than on the note qualities of the sounds themselves: Brown Thrashers (Toxostoma rufum) seem to utter sounds in pairs, whereas Catbirds (Dumetella carolinensis) do not repeat sound and Mockingbirds (Mimus polyglottos) repeat each sound several times. The purposes of this study were two: first, to establish that the thrasher does in fact distinguish his own song from that of the other mimic thrushes. Second, to develop evidence of the cues used to make the discrimination. Two techniques were used, playback trials and song recording analysis. In playback trials, Brown Thrashers were played samples of Brown Thrasher, Catbird, and Mockingbird song. Some samples were natural recordings and some were artificial samples in which the numerical properties of the songs had been distorted. For comparison purposes, an analogous set of recordings was played to Catbirds. The song recording analyses entailed sonagraphic reproduction of extensive segments of the songs of four thrashers and a careful study of the form, temporal properties, and statistical characteristics of the sounds thus represented. 1) Brown Thrashers clearly discriminate Brown Thrasher song from Catbird song and the basis of the discrimination is the number of utterances of each sound. Thrashers respond more vigorously to Brown Thrasher song than to Catbird song, to doubled Catbird song than to normal Catbird song, and to normal thrasher song than to halved thrasher song. 2) The results do not show that thrashers discriminate their own songs from Mockingbird song. Thrashers do respond more vigorously to normal Brown Thrasher song than to artificially lengthened Brown Thrasher song, but do not respond more vigorously to normal Brown Thrasher song than to normal Mockingbird song nor do they respond more vigorously to shortened Mockingbird song than they do to the normal form. 3) Catbirds can discriminate their songs from the songs of the other mimic thrushes, but they do not appear to make this discrimination on the basis of number. Catbirds respond more vigorously to the normal songs of their own species than to normal songs of the other two species but they do not respond more vigorously to shortened versions of the other species songs nor less vigorously to lengthened versions of their own song. 4) The sonagraphic analysis of thrasher song produced paradoxical results. Despite the importance of the two-ness in the field identification of thrasher song, no reliable property of two-ness was discernible in the sonagrams. Brown Thrashers did not reliably repeat each utterance nor pair utterances. In fact, the numerical properties of their songs, like all of the properties observed, overlapped extensively with the numerical properties of the other two mimic thrushes. However, these properties, like other properties studied, did differ on the average between the song of the thrasher and the song of the other mimic thrushes. The results suggest that the search for a single parameter that immediately distinguishes the songs of the species may be misguided. The songs of the mimic thrushes may differ only in the average value of several parameters and the birds like human observers in the field may have to hear several units of song before they can make a definite species identification. Despite the inefficiency of this process, the birds sing so rapidly and constantly that species identification of their songs would take no longer than species identification of slower but more consistent song.


Author(s):  
P. Farrugia ◽  
P. Vella ◽  
Luke Said

Nowadays micro technologies are constantly increasing in importance due to the rapid growth of their respective applications. Recent works have investigated the potential of multi material micro fabrication technologies. One of the most cost efficient polymer micro fabrication technologies is injection moulding. Such cost effectiveness arises due to the reusability of a micro mould cavity. A process variant of multi material micro injection moulding is insert moulding. This paper characterizes the process of micro injection moulding in general and contributes a review of the state-of-the-art research studies together with technologies relevant specifically to micro insert injection moulding. From the literature review a research gap has been identified, namely that designers and process engineers lack support in the form of guidelines to develop micro multi-material components by insert moulding. Research directions are recommended to address this gap. These include methods to generate and formalize design and manufacturing guidelines for micro insert moulding.


2014 ◽  
Vol 718 ◽  
pp. 77-82 ◽  
Author(s):  
Slavomir Hric ◽  
Alena Vagaska ◽  
Svetlana Radchenko ◽  
Filip Murgas ◽  
Milan Micko

The article deals with the basic technological aspects of injection moulding, pointing to the importance of correct product geometry design. Large differences in the wall thickness of the mould result in uneven cooling, material shrinkage, and the formation of internal stress. This ultimately may give rise to deformations, such as those in form sink marks, and may affect the required quality of the mould. The article describes the application of a specific example of one of the ways of correction of the mould wall thickness used in technological practice of the injection moulding technology. This is a case of employing the method of the so-called relief pins. After the introduction of the proposed modification of the form, the mould quality has improved, thereby increasing the production efficiency in the process of shape optimization of manufacturing the product called Installation Box Series S-BOX 106 made of polyamide PA 66. In addressing the issue, simulation of cooling plastic and injection pressure in Cadmold 3D-f software was employed.


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