Ozone Resistance of Rubber Insulations
Abstract The results of experiments on the ozone and corona cutting of rubber high voltage insulation show that the relaxation of mechanical stress in the insulation plays an important role. Studies were made to establish the stress decay characteristics of various formulations based on natural rubber, SBR and butly rubber. A method was developed for correlating the stress decay and ozone resistance characteristics which permits the performance of bent samples of any formulation to be predicted at ozone concentrations up to 0.2%. Comparisons were made between the cutting in an intense corona discharge and that in high concentrations of ozone outside of the discharge. These comparisons show that the results of ozone tests at constant load together with stress relaxation tests may be used to predict the performance of rubber insulation in corona discharge. Tests were carried out in the products of corona discharge at pressures less than atomospheric. These tests lead to the conclusion that at very low pressures (ca. 1 mm Hg) cutting is caused not by ozone but by atomic oxygen. Compounds based on a variety of polymers were exposed to atomic oxygen and it was found that butyl rubber cuts rapidly in atomic oxygen while natural rubber, SBR, neoprene, and Hypalon do not. Antioxidants do not protect butyl rubber against cutting in atomic oxygen, but surface coatings were found to offer protection.