The Mechanism of Vulcanization and the Action of Accelerators

1959 ◽  
Vol 32 (1) ◽  
pp. 174-183
Author(s):  
B. A. Dogadkin

Abstract Vulcanization of rubber is due to the formation of chemical interlinks between molecular chains of rubber. A number of investigators maintain that formation of these bonds is due to reactions of radical character. In the present paper data are presented which were obtained during the study of reactions in which elementary sulfur is liberated at room temperature. As a prototype of such reaction is the interaction of hydrogen sulfide and SO2 which in rubber causes the socalled Peachey vulcanization. The usual views on the mechanism of this process are that the activity of sulfur liberated in statu nascendi is high enough to enable it to react with rubber and to create the spatial structure of the vulcanizate. However, this is an error. We have shown that pure sodium-butadiene rubber, heated to 80° in nitrogen atmosphere, does not vulcanize by the Peachey procedure, e.g., it does not become insoluble and its modulus of elasticity does not reach finite values. Consequently, the reaction causing the vulcanizing effect has a more complex character. To elucidate the mechanism of vulcanization we have studied the reaction of benzothiazolyl disulfide (MBTS) with hydrogen sulfide. In a hydrocarbon medium these compounds react at room temperature forming quantitatively elementary sulfur and mercaptobenzothiazole (MBT). Kinetics of this reaction are shown in Figure 1. If this reaction is carried out in a 10% solution of sodium-butadiene rubber, then the sulfur adds to the rubber, but vulcanization as characterized by formation of a spatial structure does not occur. The rubber solution is not gelatinized. An analogous phenomenon is observed during interaction of benzoyl peroxide with hydrogen sulfide. Sulfur liberated in this reaction also does not cause crosslinking (vulcanization of rubber).

1960 ◽  
Vol 33 (1) ◽  
pp. 199-207
Author(s):  
B. A. Dogadkin ◽  
E. N. Belyaeva

Abstract 1. Elementary sulfur, liberated in the nascent state at room temperature in the reactions of MBTS with H2S, of benzoyl peroxide with H2S and SO2 with H2S, does not bring about vulcanization of butadiene rubber. In the case of the system MBTS/H2S we observe combination of sulfur in amounts 1.2 to 1.6% to a small portion of the rubber, which does not lead to structurization. The main part of the rubber (about 90% by weight) does not, according to spectroscopic analysis, alter. The combination of sulfur with rubber observed in this case takes place, apparently, according to an ionic mechanism. 2. Low-temperature vulcanization (structurization) of rubber by the system MBTS/H2S becomes apparent with prior irradiation of solutions of rubber containing disulfide with diffuse or ultraviolet light. The rate of structurization depends upon the duration of irradiation and is governed by the interaction with the H2S of the polymeric rubber radicals which are formed as a result of the dehydrogenation of the rubber by the benzothiazolyl radicals which are formed in the photodissociation of the disulfide. 3. Structurization of rubber by the system benzoyl peroxide/hydrogen sulfide is observed in the presence of an amine, in particular PBNA, necessary for the formation of free benzoate radicals as a result of the reaction of the peroxide with the amine. The peroxide in the present case acts similarly to the benzothiazolyl radicals in the case of the system MBTS/H2S. 4. Peachey type low-temperature vulcanization (SO2/H2S) proceeds in the presence of the peroxides of the rubber itself. Prior heating of the solutions of rubber upsets structurization. 5. In the vulcanization of rubber by the systems MBTS/H2S and benzoyl peroxide/hydrogen sulfide we observe combination of sulfur with the rubber in amounts of 0.6 to 0.7% and a considerable loss of double bonds, reaching 60% for 1:4 type bonds and 75% for 1:2 type bonds. 6. Radical chain interaction schemes are put forward for the processes of low-temperature structurization (vulcanization) of rubber under the action of the systems MBTS/H2S, benzoyl peroxide/hydrogen sulfide and SO2/H2S. 7. The reaction of benzoyl peroxide with PBNA is studied. A new compound, O-benzoyl-N-phenyl-N-2-naphthylhydroxylamine, is obtained, which is a powerful inhibitor of rubber oxidation.


1958 ◽  
Vol 31 (2) ◽  
pp. 329-342 ◽  
Author(s):  
B. Dogadkin ◽  
I. Beniska

Abstract 1. Zinc oxide and stearic acid do not affect the rate of addition of sulfur to rubber in the vulcanization of pure sodium butadiene rubber in mixtures without accelerators. 2. In mixtures containing diphenylguanidine as accelerator zinc oxide and stearic acid do not affect the rate of addition of sulfur to rubber. 3. In mixtures containing mercaptobenzothiazole zinc oxide retards and stearic acid accelerates the addition of sulfur to rubber. 4. In a similar manner zinc oxide suppresses and stearic acid activates isotope exchange between elementary sulfur and sulfur of the thiol group in mercaptobenzothiazole. 5. Zinc oxide and stearic acid in mixtures with mercaptobenzothiazole increase the rate and degree of crosslinking of the molecular chains of rubber; zinc oxide has the greater influence on the degree, while stearic acid has the greater influence on the rate, of the crosslinking reaction. 6. In mixtures with diphenylguanidine the influence of vulcanization activators on the degree and rate of crosslinking is considerably less pronounced than in mixtures with mercaptobenzothiazole. 7. The kinetics of zinc sulfide formation during vulcanization has been studied and it was established that ZnS is formed as the result of reactions of zinc oxide and zinc compounds with thiol and polysulfide groups in the rubber. Model substances have been used to demonstrate other possible routes for the formation of zinc sulfide during vulcanization. The effect of zinc oxide and stearic acid on the rate and degree of crosslinking is associated with participation of these compounds in such reactions. 8. Isotope exchange between radioactive sulfur in the vulcanizate and elementary sulfur was used to follow the formation and changes in the numbers of polysulfide linkages during the vulcanization process. The amount of sulfur participating in isotope exchange as vulcanization proceeds at first increases, passes through a maximum, and then decreases, which indicates a regrouping of the polysulfide linkages with an increase in their number and a decrease of the average number of sulfur atoms per linkage. Zinc oxide decreases the degree of isotope exchange between the vulcanizate and elementary sulfur at all stages of vulcanization. 9. Vulcanization activators, by favoring a decrease in the number of sulfur atoms in the sulfur bonds, increase the heat stability of the vulcanizates. This effect of the activators was demonstrated by kinetic data on stress relaxation in deformed vulcanizates at 126°. 10. The cleavage and regrouping of polysulfide linkages in the presence of zinc oxide and zinc compounds is accompanied by the combination of part of the sulfur as zinc sulfide, which leads to a decrease in the number of newly formed crosslinks. This effect of zinc oxide is manifested in vulcanization reversion effects and in changes of vulcanizate properties under thermomechanical influences. 11. From the above experimental data the general conclusion may be drawn that the fundamental role of vulcanization activators does not lie in their influence on the kinetics of the addition of sulfur to rubber, but rather in their influence on the nature of the vulcanization structures formed and on changes in them in the course of vulcanization.


Author(s):  
Harry A. Atwater ◽  
C.M. Yang ◽  
K.V. Shcheglov

Studies of the initial stages of nucleation of silicon and germanium have yielded insights that point the way to achievement of engineering control over crystal size evolution at the nanometer scale. In addition to their importance in understanding fundamental issues in nucleation, these studies are relevant to efforts to (i) control the size distributions of silicon and germanium “quantum dots𠇍, which will in turn enable control of the optical properties of these materials, (ii) and control the kinetics of crystallization of amorphous silicon and germanium films on amorphous insulating substrates so as to, e.g., produce crystalline grains of essentially arbitrary size.Ge quantum dot nanocrystals with average sizes between 2 nm and 9 nm were formed by room temperature ion implantation into SiO2, followed by precipitation during thermal anneals at temperatures between 30°C and 1200°C[1]. Surprisingly, it was found that Ge nanocrystal nucleation occurs at room temperature as shown in Fig. 1, and that subsequent microstructural evolution occurred via coarsening of the initial distribution.


1977 ◽  
Vol 16 (01) ◽  
pp. 30-35 ◽  
Author(s):  
N. Agha ◽  
R. B. R. Persson

SummaryGelchromatography column scanning has been used to study the fractions of 99mTc-pertechnetate, 99mTcchelate and reduced hydrolyzed 99mTc in preparations of 99mTc-EDTA(Sn) and 99mTc-DTPA(Sn). The labelling yield of 99mTc-EDTA(Sn) chelate was as high as 90—95% when 100 μmol EDTA · H4 and 0.5 (Amol SnCl2 was incubated with 10 ml 99mTceluate for 30—60 min at room temperature. The study of the influence of the pH-value on the fraction of 99mTc-EDTA shows that pH 2.8—2.9 gave the best labelling yield. In a comparative study of the labelling kinetics of 99mTc-EDTA(Sn) and 99mTc- DTPA(Sn) at different temperatures (7, 22 and 37°C), no significant influence on the reduction step was found. The rate constant for complex formation, however, increased more rapidly with increased temperature for 99mTc-DTPA(Sn). At room temperature only a few minutes was required to achieve a high labelling yield with 99mTc-DTPA(Sn) whereas about 60 min was required for 99mTc-EDTA(Sn). Comparative biokinetic studies in rabbits showed that the maximum activity in kidneys is achieved after 12 min with 99mTc-EDTA(Sn) but already after 6 min with 99mTc-DTPA(Sn). The long-term disappearance of 99mTc-DTPA(Sn) from the kidneys is about five times faster than that for 99mTc-EDTA(Sn).


2009 ◽  
Vol 59 (12) ◽  
Author(s):  
Mihai Contineanu ◽  
iulia Contineanu ◽  
Ana Neacsu ◽  
Stefan Perisanu

The radiolysis of the isomers L-, D- and DL- of the aspartic acid, in solid polycrystalline state, was investigated at room temperature. The analysis of their ESR spectra indicated the formation of at least two radicalic entities. The radical, identified as R3, resulting from the deamination of the acid, exhibits the highest concentration and thermal resistance. Possible mechanisms of formation of three radical species are suggested, based also on literature data. The kinetics of the disappearance of radical R3 indicated a complex mechanism. Three possible variants were suggested for this mechanism.


1992 ◽  
Vol 57 (11) ◽  
pp. 2302-2308
Author(s):  
Karel Mocek ◽  
Erich Lippert ◽  
Emerich Erdös

The kinetics of the reaction of solid sodium carbonate with sulfur dioxide depends on the microstructure of the solid, which in turn is affected by the way and conditions of its preparation. The active form, analogous to that obtained by thermal decomposition of NaHCO3, emerges from the dehydration of Na2CO3 . 10 H2O in a vacuum or its weathering in air at room temperature. The two active forms are porous and have approximately the same specific surface area. Partial hydration of the active Na2CO3 in air at room temperature followed by thermal dehydration does not bring about a significant decrease in reactivity. On the other hand, if the preparation of anhydrous Na2CO3 involves, partly or completely, the liquid phase, the reactivity of the product is substantially lower.


2021 ◽  
pp. 009524432110203
Author(s):  
Sudhir Bafna

It is often necessary to assess the effect of aging at room temperature over years/decades for hardware containing elastomeric components such as oring seals or shock isolators. In order to determine this effect, accelerated oven aging at elevated temperatures is pursued. When doing so, it is vital that the degradation mechanism still be representative of that prevalent at room temperature. This places an upper limit on the elevated oven temperature, which in turn, increases the dwell time in the oven. As a result, the oven dwell time can run into months, if not years, something that is not realistically feasible due to resource/schedule constraints in industry. Measuring activation energy (Ea) of elastomer aging by test methods such as tensile strength or elongation, compression set, modulus, oxygen consumption, etc. is expensive and time consuming. Use of kinetics of weight loss by ThermoGravimetric Analysis (TGA) using the Ozawa/Flynn/Wall method per ASTM E1641 is an attractive option (especially due to the availability of commercial instrumentation with software to make the required measurements and calculations) and is widely used. There is no fundamental scientific reason why the kinetics of weight loss at elevated temperatures should correlate to the kinetics of loss of mechanical properties over years/decades at room temperature. Ea obtained by high temperature weight loss is almost always significantly higher than that obtained by measurements of mechanical properties or oxygen consumption over extended periods at much lower temperatures. In this paper, data on five different elastomer types (butyl, nitrile, EPDM, polychloroprene and fluorocarbon) are presented to prove that point. Thus, use of Ea determined by weight loss by TGA tends to give unrealistically high values, which in turn, will lead to incorrectly high predictions of storage life at room temperature.


2021 ◽  
Vol 13 (8) ◽  
pp. 4246
Author(s):  
Shih-Wei Yen ◽  
Wei-Hsin Chen ◽  
Jo-Shu Chang ◽  
Chun-Fong Eng ◽  
Salman Raza Naqvi ◽  
...  

This study investigated the kinetics of isothermal torrefaction of sorghum distilled residue (SDR), the main byproduct of the sorghum liquor-making process. The samples chosen were torrefied isothermally at five different temperatures under a nitrogen atmosphere in a thermogravimetric analyzer. Afterward, two different kinetic methods, the traditional model-free approach, and a two-step parallel reaction (TPR) kinetic model, were used to obtain the torrefaction kinetics of SDR. With the acquired 92–97% fit quality, which is the degree of similarity between calculated and real torrefaction curves, the traditional method approached using the Arrhenius equation showed a poor ability on kinetics prediction, whereas the TPR kinetic model optimized by the particle swarm optimization (PSO) algorithm showed that all the fit qualities are as high as 99%. The results suggest that PSO can simulate the actual torrefaction kinetics more accurately than the traditional kinetics approach. Moreover, the PSO method can be further employed for simulating the weight changes of reaction intermediates throughout the process. This computational method could be used as a powerful tool for industrial design and optimization in the biochar manufacturing process.


2007 ◽  
Vol 111 (37) ◽  
pp. 13957-13966 ◽  
Author(s):  
Emma I. Rogers ◽  
Debbie S. Silvester ◽  
Sarah E. Ward Jones ◽  
Leigh Aldous ◽  
Christopher Hardacre ◽  
...  

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