New Dispersible Carbon Blacks
Abstract It has been shown that the process of pelletization of a carbon black carried out to permit easier transportation through bulk handling, leads to irreversible changes in properties. There are strong indications that the pelletization process of carbon black involves free radical reactions, leading to chemical particle bonding. The superior physical properties of vulcanizates reinforced with unpelletized blacks indicate that chemical particle bonding is undesirable, since it reduces interaction between carbon black particle and polymer. In order to overcome chemical bonding of carbon black particles during pelletizing, carbon blacks were prepared the particles of which were covered withat least a monolayer of an oleaginous material compatible with the polymer. It was found that the product obtained could be pelletized to form predominantly physically adhering particles. These carbon black compositions disintegrate spontaneously in solvents for the oleaginous liquids, in view of the dissolution of the pellet binding material. The new carbon black compositions are ideally suited for black solvent masterbatching. In addition, they also show improved physical properties upon dry mixing with polymers in conventional dispersing equipment. Finally, they provide for a simple, rapid and efficient way to incorporate processing oils into polymers in conventional mixing equipment.