Brass-Plating
Abstract Although brass-plating is the best known method of attaching rubber to iron or steel, it is still regarded in many quarters as something of an art or mystery, with a considerable element of uncertainty entering into the process. The brass-plating bath consists essentially of copper and zinc cyanides dissolved in sodium or potassium cyanide, with a total metal content of about 3 ounces per gallon. The composition of the alloy deposited varies with the ratio of copper to zinc in the bath, the pH, the temperature, the current density, and the amount of certain other substances, such as ammonia. Most writers on the subject have endeavored to eliminate the uncertainty by a rigorous specification of the formula of the plating bath, and the conditions under which it is to be used. In his experience, however, the composition of a plating bath can vary widely, and still give plating satisfactory for adhesion. The composition of plate deposited depends on a balance of several factors, and in most published formulas, one or more of these factors is omitted. For example, the pH is often not specified and yet it is possible to deposit a range of brasses from pure copper to pure zinc merely by the change in pH, in any particular bath.