Stress—Strain Fields in Compressed Elastomeric Seals and Their Extension to Fracture Mechanics

1986 ◽  
Vol 59 (5) ◽  
pp. 709-721 ◽  
Author(s):  
Gianluca Medri ◽  
Antonio Strozzi

Abstract The modeling of an elastomer in terms of hyperelastic material has been discussed. The peculiarities of the finite element method when applied to nearly incompressible materials have been underlined. The mechanical analysis of various uncracked elastomeric seals has been treated with particular regard to possible crack initiation. The theoretical aspects of fracture mechanics applied to elastomers have been discussed, and the validity of the J-integral approach has been checked against experiments. The J-integral has been computed numerically in cracked O-ring seals for various fractional compressions and crack lengths. The numerical stress field has been compared to the experimental findings. The influence of the crack length on the contact pressure profile has been considered. Various difficulties still exist in modeling efficiently the elastomeric materials and in developing suitable numerical tools. Nevertheless, it is believed that statistical predictions on the debasement in the sealing characteristics due to viscoelastic effects and to crack propagation will become shortly feasible.

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 592
Author(s):  
Feng Yue ◽  
Ziyan Wu

The fracture mechanical behaviour of thin-walled structures with cracks is highly significant for structural strength design, safety and reliability analysis, and defect evaluation. In this study, the effects of various factors on the fracture parameters, crack initiation angles and plastic zones of thin-walled cylindrical shells with cracks are investigated. First, based on the J-integral and displacement extrapolation methods, the stress intensity factors of thin-walled cylindrical shells with circumferential cracks and compound cracks are studied using linear elastic fracture mechanics, respectively. Second, based on the theory of maximum circumferential tensile stress of compound cracks, the number of singular elements at a crack tip is varied to determine the node of the element corresponding to the maximum circumferential tensile stress, and the initiation angle for a compound crack is predicted. Third, based on the J-integral theory, the size of the plastic zone and J-integral of a thin-walled cylindrical shell with a circumferential crack are analysed, using elastic-plastic fracture mechanics. The results show that the stress in front of a crack tip does not increase after reaching the yield strength and enters the stage of plastic development, and the predicted initiation angle of an oblique crack mainly depends on its original inclination angle. The conclusions have theoretical and engineering significance for the selection of the fracture criteria and determination of the failure modes of thin-walled structures with cracks.


Author(s):  
Hubert Mallard ◽  
Charlotte Landry ◽  
Yves Birembaut

The pressure vessel industry can now propose piping networks made of Glass Reinforced Plastics. This technology has advantages, lesser weight, resistance to corrosion… The most important drawback problem is the lack of industrial references, standards, sizing of these structures needs an approach different from that used for more conventional steel structures and has to be put in a specific part of a code linked to standard steel codes re´f. 1. The sizing can use conventional numerical tools like the finite element analysis but needs a good knowledge of the materials as well as an adapted calculation Code. In Europe, projects try to give theorica, tests data, design consideration, informations to be able to build standards, for example “Design of GRP Flanges and Tests to Verify the Design and to Determine Long-Term Properties of GRP Pipes”. This paper shows examples of such mechanical analysis done on GRP flanges.


2013 ◽  
Vol 650 ◽  
pp. 379-384 ◽  
Author(s):  
Jong Wan Hu

This report is mainly performed to investigate finite element (FE) modeling and post-processing capacities for fracture mechanics analyses characterized by the stress intensity factor (SIF) at successively stationary crack tip positions. As part of a linear elastic fracture mechanics (LEFM) analysis, the determination of stress intensity factor distribution can also be adopted by J-integral approach. The aim of this report is to review three papers related to estimate J-integrals through FE study and represent the theoretical backgrounds. Furthermore, the technical details for both FE modeling and SIF evaluation will be described in this report based on complete understanding of three reference papers. These numerical approaches to deal with SIF evaluation of general cracks can be applied in 2D and 3D FE models.


2021 ◽  
Author(s):  
Mandar Kulkarni ◽  
Carlos Lopez ◽  
Daniel Kluk ◽  
John Chappell

Abstract Fracture mechanics assessments for pressure vessels are performed to determine critical flaw sizes and/or estimate the fatigue life of a growing crack as a means of establishing inspection intervals for the equipment. In most cases the evaluation is performed based on methods described in API 579-1/ASME FFS-1 and BS7910. The approaches described in these standards are mostly based on a linear elastic fracture mechanics approach. Even though plasticity can be accounted for by using a failure assessment diagram (FAD); however, even with this approach the effect of plastic strain around the crack is not explicitly considered. This paper presents an approach as per API 579, Annex 9G.5 which recommends utilizing a driving force method whereby the J-integral is directly evaluated from an elastic-plastic finite element model. The main goal is to study differences between the FAD approach against the elastic-plastic J-integral approach wherein the crack is modeled explicitly. Simplified representative geometries are considered for this study. Two scenarios for the plastic zone are considered a) crack present during initial loading with no residual plastic strain and b) crack in a residual stress zone. Different crack sizes are considered for this comparison study ranging from small cracks completely embedded within the plastic region and larger cracks with partial embedment. The paper presents comparison studies which highlight the key differences between different analysis approaches with the aim of identifying the most conservative assessment method for different crack geometries.


Polymers ◽  
2021 ◽  
Vol 13 (11) ◽  
pp. 1739
Author(s):  
María García-Camprubí ◽  
Carmen Alfaro-Isac ◽  
Belén Hernández-Gascón ◽  
José Ramón Valdés ◽  
Salvador Izquierdo

Micro-surface texturing of elastomeric seals is a validated method to improve the friction and wear characteristics of the seals. In this study, the injection process of high-viscosity elastomeric materials in moulds with wall microprotusions is evaluated. To this end, a novel CFD methodology is developed and implemented in OpenFOAM to address rubber flow behaviour at both microscale and macroscale. The first approach allows analyzing the flow perturbation induced by a particular surface texture and generate results to calculate an equivalent wall shear stress that is introduced into the macroscale case through reduced order modelling. The methodology is applied to simulate rubber injection in textured moulds in an academic case (straight pipe) and a real case (D-ring seal mould). In both cases, it is shown that textured walls do not increase the injection pressure and therefore the manufacturing process is not adversely affected.


Author(s):  
S. J. Lewis ◽  
C. E. Truman ◽  
D. J. Smith

This article describes an investigation into the ability of a number of different fracture mechanics approaches to predict failure by brittle fracture under general elastic/plastic loading. Data obtained from C(T) specimens of A508 ferritic steel subjected to warm pre-stressing and side punching were chosen as such prior loadings produce considerably non-proportionality in the resulting stress states. In addition, failure data from a number of round notched bar specimens of A508 steel were considered for failure with and without prior loading. Failure prediction, based on calibration to specimens in the as received state, was undertaken using two methods based on the J integral and two based on local approach methodologies.


2011 ◽  
Vol 201-203 ◽  
pp. 2476-2480
Author(s):  
Wen Xiao Zhang ◽  
Guo Dong Gao ◽  
Guang Yu Mu

The in-phase and out-of-phase thermal fatigue of aluminum alloy were experimentally studied. The fatigue life was evaluated analytically by using the elastic-plastic fracture mechanics method (mainly J integral). The results of experiments and calculations showed that the life of out-of-phase fatigue was longer than that of in-phase fatigue within the same strain range. This is the same as the results of other materials such as medium and low carbon steel. On the other hand, the predicted life was consistent with experimental results. This suggests that J integral as a mechanics parameter for characterizing the thermal fatigue strength of aluminum alloy and the calculation method developed here is efficient. A parameter ΔW was proposed from energy aspect to characterize the capacity of crack propagation. The in-phase thermal fatigue life was the same as the out-of-phase thermal fatigue life for identical ΔW values.


2019 ◽  
Vol 39 (2) ◽  
pp. 165-173
Author(s):  
Victor Rizov

The elastic-plastic delamination fracture in layered beams was studied theoretically. Two Four Point Bend (FPB) beam configurations (the Double Leg Four Point Bend (DLFPB) and the Single Leg Four Point Bend (SLFPB)) were analyzed. An elastic-plastic constitutive model with power law hardening was used in the analysis. Fracture behavior was studied by applying the J-integral approach. The analytical solutions of the J-integral were obtained at characteristic levels of the external load. The solutions obtained were verified by analyzing the strain energy release rate with taking into account the material non-linearity. The variation of J-integral value in a function of crack location along the beam dept was investigated. The effect of material non-linearity on the fracture was evaluated. The analysis revealed that the J-integral value decreased with increasing the lower crack arm thickness. It was also found that the material non-linearity has to be taken into account in fracture mechanics based safety design of structural members and components made of layered materials. The analytical solutions obtained are very useful for non-linear investigations, since the simple formulae derived capture the essentials of non-linear fracture in the layered beams under consideration.


2021 ◽  
pp. 1-10
Author(s):  
Waseem Ur Rahman ◽  
Rafiullah khan ◽  
Noor Rahman ◽  
Ziyad Awadh Alrowaili ◽  
Baseerat Bibi ◽  
...  

BACKGROUND: Understanding the fracture mechanics of bone is very important in both the medical and bioengineering field. Bone is a hierarchical natural composite material of nanoscale collagen fibers and inorganic material. OBJECTIVE: This study investigates and presents the fracture toughness of bovine cortical bone by using elastic plastic fracture mechanics. METHODS: The J-integral was used as a parameter to calculate the energies utilized in both elastic deformation (Jel) and plastic deformation (Jpl) of the hipbone fracture. Twenty four different types of specimens, i.e. longitudinal compact tension (CT) specimens, transverse CT specimens, and also rectangular unnotched specimens for tension in longitudinal and transverse orientation, were cut from the bovine hip bone of the middle diaphysis. All CT specimens were prepared according to the American Society for Testing and Materials (ASTM) E1820 standard and were tested at room temperature. RESULTS: The results showed that the average total J-integral in transverse CT fracture specimens is 26% greater than that of longitudinal CT fracture specimens. For longitudinal-fractured and transverse-fractured cortical specimens, the energy used in the elastic deformation was found to be 2.8–3 times less than the energy used in the plastic deformation. CONCLUSION: The findings indicate that the overall fracture toughness measured using the J-integral is significantly higher than the toughness calculated by the stress intensity factor. Therefore, J-integral should be employ to compute the fracture toughness of cortical bone.


Author(s):  
Lallit Anand ◽  
Sanjay Govindjee

This chapter introduces the concept of energy release rates for linear elastic fracture mechanics. The concept of an energy release rate is defined and related to the criteria of Griffith with application in the context of bodies with point loads. Eshelby’s energy momentum tensor is also introduced and Rice’s path independent J-integral is derived, related to energy release rate, and applied to fracture problems.


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