The Bonding of Polychloroprene to Brass: Rate and Temperature Effects
Abstract The bonding of CR to brass shim has been studied at various test temperatures and rates using a T-peel geometry. Compounds without sulfur adhere relatively weakly to brass, and the bond strength is highly temperature dependent. The bonding strength is greatly enhanced, and its temperature dependence decreased, if the CR contains only a minute amount of sulfur. Adhesive joints made with rubber compositions containing just 0.5 phr or more of sulfur fail by cohesive tearing within the elastomeric layer, when tested at high temperatures; the bond strength thus exceeds the cohesive strength of the elastomer. At sufficiently low temperatures, the locus of fracture changes to the interfacial region. The temperature at which this transition occurs is independent of sulfur levels, suggesting that the bond strength is not very dependent on the sulfur level, at least for concentrations in the range of 0.5–9.0 phr. Unlike NR, which generally requires 3.0 phr or more of sulfur to obtain strong bonding, CR bonds tenaciously to brass when quite low levels of sulfur are present. Additionally, an ultra accelerator such as TMTM does not “destroy” the adhesion of CR to brass, as it does in the case of NR-brass bonding. This indicates that the sulfidation reaction at the interface between the rubber and brass is highly dependent on the chemical characteristics of the elastomer and not just the nature of the compounding ingredients.