Vulcanization. Part VII. Kinetics of Sulfur Vulcanization of Natural Rubber in Presence of Delayed-Action Accelerators

1965 ◽  
Vol 38 (1) ◽  
pp. 1-14 ◽  
Author(s):  
A. Y. Coran

Abstract The scheme and treatment of the kinetics of scorch-delay vulcanization proposed in a previous paper were applied to natural rubber sulfur vulcanization accelerated by 2,2′-thiobisbenzothiazole (MBTS), 2-(N-cyclohexyl)benzothizaolesulfenamide (CBS), 2-(N-morpholinothio)benzothiazole (MOR), or 2-(N,N-diisopropyl)benzothiazolesulfenamide (DPBS). According to the scheme (see PDF for diagram) where the subscript x = a positive integer. The specific rates k1 and k2 and the ratiok4/k3′ were related to starting concentrations of accelerator, sulfur, and stearic acid. In general, an increase in stearic acid concentration or a decrease in accelerator concentration induces an increase in k1 or k4/k3′ but a decrease in k2. An exception to this is that, when the highly hindered sulfenamide DPBS is used as the accelerator, k1 does not change with changes in starting concentrations. It is interesting that k2 does not respond appreciably to changes in sulfur concentration when sulfenamides are used, unless the sulfur concentrations are extremely low. In contrast to this, k2 increases linearly with the square root of the sulfur concentration when MBTS is used. The changes in rates which occur with changes in the starting concentrations were attributed to the formation of chelates between zinc ion (brought into solution by stearic acid) and accelerator, intermediate reaction products, or crosslink precursors. The differences noted between the rates obtained with the three sulfenamides were attributed to differences in steric hindrance and stability.

1964 ◽  
Vol 37 (3) ◽  
pp. 635-649 ◽  
Author(s):  
R. H. Campbell ◽  
R. W. Wise

Abstract Several investigators have proposed mechanisms for the delayed action sulfur vulcanization of rubbers which postulate that a number of intermediate compounds containing fragments of the accelerator are formed during the vulcanization cycle. Although a number of workers have measured the change in initial accelerator and sulfur concentration in the rubber during vulcanization, none have identified and determined the intermediate compounds which appear to be formed during vulcanization. The purpose of this paper is to first confirm the existence of these intermediates and subsequently to identify and quantitatively follow their concentrations throughout the vulcanization cycle. In our initial studies we have limited our investigations to natural rubber cured with sulfur and accelerated with (i) MBT (2-mercaptobenzothiazole), (ii) (MBTS)[2,2′-dithiobisbenzothiazole)], and (iii) 2-(4-morpholinothio)benzothiazole. In order to reduce the complexity of the system, other normally used additional curing agents, notably ZnO and stearic acid, have been deleted.


1960 ◽  
Vol 33 (4) ◽  
pp. 1051-1061
Author(s):  
Elisabeth Echte ◽  
Walter Scheele ◽  
Sigrun Sonnenberg

Abstract The decrease of sulfur concentration in the reaction of sulfur with natural rubber was studied. The following was found : 1. Sulfur decrease follows the 0.6th order law independent of temperature as long as the sulfur is dissolved in the gum (temperature!). From the rate-temperature relation, an activation energy of 35 kcal/mole is calculated. 2. In an investigation of the kinetics of sulfur concentration at constant temperature but increasing starting concentration, the following two cases can be differentiated : a) As long as the sulfur is soluble in the gum, sulfur decrease still follows the 0.6th order, possibly due to autocatalysis ; the linear relationship between starting rate and starting concentration shows that the process is 1st order with respect to the concentration; this may be the consequence of a thermal, rate determining cleavage of the S8 ring. b) As the sulfur at higher concentration is only incompletely soluble in the gum, conversion curves with points of inflection are found ; this becomes more pronounced at higher concentration. At the start of the reaction one finds an autocatalytic sulfur decrease basically of zero order; in the latter part of the reaction after passing the point of inflection a 0.6th order is observed, as in the range of complete sulfur solubility. 3. A discrepancy between the time law and the concentration-rate relationship is found in pure as well as accelerated sulfur vulcanization ; these conditions are compared and discussed.


1970 ◽  
Vol 43 (6) ◽  
pp. 1294-1310 ◽  
Author(s):  
S. P. Manik ◽  
S. Banerjee

Abstract The salient features of both non-elemental sulfur vulcanization by TMTD and elemental sulfur vulcanization promoted by TMTD both in presence and absence of ZnO and stearic acid have been studied. TMTD increases the rate of DCP decomposition and lowers the crosslinking maxima due to DCP depending on its concentration. However, with higher amounts of TMTD the initial rate of crosslinking is increased with the increased amount of TMTD, while crosslinking maxima are still lowered due to reversion. ZnO or ZnO-stearic acid, however, seems to alter the entire course of the reaction. Both the crosslink formation and TMTD decomposition are much higher in presence of ZnO or ZnO-stearic acid, but stearic acid seems to have no effect. The reaction mechanisms for TMTD accelerated sulfuration in absence and presence of ZnO have also been studied.


1960 ◽  
Vol 33 (3) ◽  
pp. 846-856 ◽  
Author(s):  
Walter Scheele ◽  
Horst-Eckart Toussaint ◽  
Yoan-Kun Chai

Abstract The sulfur vulcanization of Perbunan N 2818 (acrylonitrile-butadiene) was investigated in the presence of N-cyclohexyl-2-benzothiazolylsulfenamide (CZ) at different temperatures and various concentrations of reactants. The following were found : 1. The decreasing sulfur concentration vs. time plot followed the 0.8th order under all experimental conditions and an activation energy of 28.2 kcal/mole was calculated. 2. When using the cyclohexylammonium salt of MBT as accelerator, sulfur decrease proceeds at the same rate as with CZ. 3. It was concluded from 1 and 2 that even in the presence of CZ, the ammonium salt was the actual accelerator, which forms during the scorch or induction period through reaction of CZ with the rubber. 4. In view of the discrepancy found in the relation of reaction order with respect to time and concentration of reactants, the formation of a reactive intermediate is postulated; the analogy between the kinetics of sulfenamide accelerated sulfur vulcanization, and those accelerated with MBT as well as DPG is pointed out. 5. In connection with 3 the dependence of starting rate as well as rate constant of 0.8th order of the decreasing sulfur concentration on the molar ratio of CZ/S8 and on the sulfur starting concentration is discussed.


1965 ◽  
Vol 38 (1) ◽  
pp. 189-203 ◽  
Author(s):  
W. Scheele ◽  
J. Helberg

Abstract Vulcanization of natural rubber with sulfur was studied in presence of six sulfenamides, to determine the effect of the chemical constitution of the sulfenamide on sulfur decrease and on crosslinking. The results can be condensed as follows: (1) The kinetics of sulfur disappearance is in every respect qualitatively independent of the chemical constitution of the sulfenamide. (2) For the sulfenamides investigated, the smallest and largest rate constants for sulfur decrease differed only by a factor of two. (3) Greater differences are encountered in the induction times for sulfur decrease and for crosslinking. The latter are notably longer than those for sulfur disappearance. (4) The same activation energy, 23 kcal/mole, is derived from the temperature dependence of the induction times for all the sulfenamides. (5) The dissociation of sulfenamides in solution and their reaction with mercaptobenzothiazole were investigated further. The results provide the basis for a proposed reaction mechanism, which is presented in detail and can account for a number of the features typical of sulfenamide-accelerated vulcanization. (6) The drop in sulfur concentration goes at practically the same rate, if one introduces, instead of N, N-dicyclohexyl-2-benzothiazolesulfenamide, the corresponding ammonium mercaptide in equimolar concentration.


1974 ◽  
Vol 47 (2) ◽  
pp. 251-265 ◽  
Author(s):  
S. Bhoumick ◽  
S. Banerjee

Abstract Studies have been made on the mechanism of MBT accelerated sulfur vulcanization of natural rubber containing semi-reinforcing carbon black as a filler. DCP has been used as an aid to distinguish between free radical and polar mechanism. Results indicate that sulfuration by MBT and sulfur proceed by a free radical mechanism but it becomes polar when ZnO and stearic acid are also present. Carbon black does not interfere in the sulfuration but it gives rise to additional crosslinks.


1961 ◽  
Vol 34 (2) ◽  
pp. 606-628 ◽  
Author(s):  
Walter Scheele ◽  
Martin Cherubim

Abstract The present discussion deals with the explanation and critical analysis of the kinetics of the decrease in concentration of sulfur in accelerated and unaccelerated vulcanizations of natural and synthetic rubber. A marked distinction is made between the time law and the dependence on concentration of the rate of decrease of sulfur, since there is lack of agreement between them, both in accelerated and unaccelerated vulcanizations, which indicates the complex nature of vulcanization. In unaccelerated vulcanization, the sulfur concentration drops, at all temperatures and independent of the concentration, according to a time law with exponent n=0.6. On the other hand, the dependence on concentration of the initial rate of sulfur decrease proceeds according to a first order reaction. These relations make it seem probable that sulfur decrease involves a process which is catalyzed by reaction products. In accelerated vulcanization, the reduction of concentration of sulfur also is expressed by a time law with the exponent n<1, and this too is independent of temperature and concentration of reactants (sulfur and accelerator). However, the concentration dependence of the rate of sulfur decrease cannot be expressed by a power law, so that we find no order of reaction in the usual sense. We attempt to explain the characteristic trend of the initial rate of sulfur decrease with sulfur concentration at constant accelerator content, or with accelerator concentration at constant sulfur content, by assuming that the vulcanization takes place through intermediate compounds. The pertinent theoretical conceptions are disclosed and critically examined and the attempt is made to show the extent to which they may be brought into accord with the experimental data.


1970 ◽  
Vol 43 (6) ◽  
pp. 1311-1326 ◽  
Author(s):  
S. P. Manik ◽  
S. Banerjee

Abstract Sulfuration by CBS acceleration both in presence and absence of ZnO and stearic acid with or without DCP has been studied in detail. It is observed that CBS increases the rate of DCP decomposition and decreases the crosslinking maxima due to DCP—ultimately leading to zero cross links with high amounts of CBS. In accordance with the observed sulfur decrease, free MBT formation, combined sulfur as MS etc., a predominantly radical mechanism has been presented, presumably not proceeding through intermediate complex formation. In mixes containing DCP together with sulfur, CBS, ZnO, and stearic acid crosslinks are found to be formed nearly additively, further confirmed by methyl iodide treatment of vulcanizates. Attempts have been made to interpret the results in terms of radical and polar mechanisms.


1964 ◽  
Vol 37 (2) ◽  
pp. 557-562
Author(s):  
H. L. Taneja ◽  
S. Banerjee

Abstract The dependence of the rate of accelerated vulcanization of natural rubber (smoked sheet) on the concentration of mercaptobenzothiazole accelerator has been reported on in this paper. The rate of decrease of free sulfur at the steady state has been found to be proportional to the square root of the initiator concentration expressed as grams/100 grams of rubber. The rate has also been found to be enhanced by the addition of 1% of zinc oxide. Higher amounts of zinc oxide does not lead to a further appreciable increase in the rate.


2003 ◽  
Vol 90 (6) ◽  
pp. 1519-1531 ◽  
Author(s):  
H. M. da Costa ◽  
L. L. Y. Visconte ◽  
R. C. R. Nunes ◽  
C. R. G. Furtado

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