Sulfur-Cure-Compatible Blends of Halogenated Ethylene-Propylene Copolymers and Diene Rubbers
Abstract The chlorination of ethylene-propylene copolymers represents a possible economical method of producing a sulfur-curable EPM polymer. There are many feasible uses for these polymers. However, their incompatibility of cure with the more generally used polymers such as SBR, cis-polybutadiene, and natural rubber has limited their use, particularly in blends. It has been found that this can be overcome by halogenation of the EPM in the presence of certain catalysts. Earlier studies of Crespi and Bruzzone have shown that dehydrochlorina tion must follow chlorination for the polymer to show a high state of cure and good rebound characteristics. It has been discovered that the presence of certain metal halide catalysts and uv light tend to promote not only the halogenation of the EPM but also the dehydrohalogenation process. Further modification of the chlorinated and brominated EPM can be produced by halogenating in two steps. The resulting halogenated EPM shows good cure compatibility with highly unsaturated polymers, such as natural rubber. The halogenated copolymers show good adhesive properties to blends of diene polymers and have been used as adhesives between EPDM and fabric.