Effects of Overloads on the Incubation Time for Stress Corrosion Cracking of 7075 Aluminum
Abstract A series of tests was conducted on precracked high strength aluminum alloy 7075-T651 plate to determine the effects of overstressing on the short-transverse stress corrosion cracking behavior. Fatigue precracked wedge-opening-loading specimens were preloaded in air to various percentages of the critical stress intensity factor, unloaded, and reloaded statically to lower stress intensity factor levels. The samples were then alternately immersed in an aqueous 3.5% sodium chlorine solution for stress corrosion testing. The incubation time which preceded crack extension by stress corrosion cracking was found to increase substantially for higher percentages of preloading. Furthermore, for a given percentage of prestress overload, greater effects were observed for higher applied stress intensity factor levels. The increase in incubation period produced by stress overloading is attributed primarily to the effects of residual compressive stresses at the crack tips.