Hot Corrosion of Nickel-Chromium and Nickel-Chromium-Aluminum Thermal-Spray Coatings by Sodium Sulfate-Sodium Metavanadate Salt

CORROSION ◽  
1996 ◽  
Vol 52 (9) ◽  
pp. 680-689 ◽  
Author(s):  
Y. Longa-Nava ◽  
Y. S. Zhang ◽  
M. Takemoto ◽  
R. A. Rapp
2015 ◽  
Vol 30 (18) ◽  
pp. 2829-2843 ◽  
Author(s):  
Subhash Kamal ◽  
Korada Viswanatha Sharma ◽  
Rengaswamy Jayaganthan ◽  
Satya Prakash

Abstract


Author(s):  
S. Tobe

Abstract It is pointed out that properties corresponding to 3 to 5% of gross domestic products are lost by corrosion in every year in advanced countries. Corrosion including oxidation is still one of the biggest technical problems which human beings are facing. The application of thermal spray coatings is one of the strongest weapons to prevent corrosion of steel and iron structures. The thermal spray coatings, however, are not panaceas to prevent corrosion. They involve many problems and it is important to understand the proper ways to apply the thermal spray coatings for corrosion resistance. In this paper, a state-of-the-art review on the science and technology against corrosion, oxidation and hot corrosion by the thermal spray coatings is presented.


Author(s):  
R. Ahmed ◽  
O. Ali ◽  
C. C. Berndt ◽  
A. Fardan

AbstractThe global thermal spray coatings market was valued at USD 10.1 billion in 2019 and is expected to grow at a compound annual growth rate of 3.9% from 2020 to 2027. Carbide coatings form an essential segment of this market and provide cost-effective and environmental friendly tribological solutions for applications in aerospace, industrial gas turbine, automotive, printing, oil and gas, steel, and pulp and paper industries. Almost 23% of the world’s total energy consumption originates from tribological contacts. Thermal spray WC-Co coatings provide excellent wear resistance for industrial applications in sliding and rolling contacts. Some of these applications in abrasive, sliding and erosive conditions include sink rolls in zinc pots, conveyor screws, pump housings, impeller shafts, aircraft flap tracks, cam followers and expansion joints. These coatings are considered as a replacement of the hazardous chrome plating for tribological applications. The microstructure of thermal spray coatings is however complex, and the wear mechanisms and wear rates vary significantly when compared to cemented WC-Co carbides or vapour deposition WC coatings. This paper provides an expert review of the tribological considerations that dictate the sliding wear performance of thermal spray WC-Co coatings. Structure–property relationships and failure modes are discussed to grasp the design aspects of WC-Co coatings for tribological applications. Recent developments of suspension sprayed nanocomposite coatings are compared with conventional coatings in terms of performance and failure mechanisms. The dependency of coating microstructure, binder material, carbide size, fracture toughness, post-treatment and hardness on sliding wear performance and test methodology is discussed. Semiempirical mathematical models of wear rate related to the influence of tribological test conditions and coating characteristics are analysed for sliding contacts. Finally, advances for numerical modelling of sliding wear rate are discussed.


2013 ◽  
Vol 44 (6) ◽  
pp. 2573-2580 ◽  
Author(s):  
Jeonghyeon Do ◽  
Seungmun Jung ◽  
Hyuk-Joong Lee ◽  
Byeong-Joo Lee ◽  
Gil-up Cha ◽  
...  

2017 ◽  
Vol 4 (2) ◽  
pp. 95-103 ◽  
Author(s):  
Amardeep S. Kang ◽  
Jasmaninder S. Grewal ◽  
Gurmeet S. Cheema

Author(s):  
G. Grigorenko ◽  
A. Borisova

Abstract An integrated approach was developed for investigation of thermal spray coatings with the amorphous-crystalline structure. The new approach combines methods of metallography, differential thermal and X-ray phase analysis, scanning electron microscopy and X-ray microanalysis. This makes it possible to reveal structural, phase and chemical heterogeneity, determine the degree of amorphization of coatings, temperature and heat of crystallization of the amorphous phase during heating. The new integrated approach was used to study amorphous-crystalline coatings of the Ni-P, Fe-Ni-B and Fe-B systems produced by thermal spraying.


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