scholarly journals NUMERICAL ANALYSIS OF TRAPEZOIDAL SHAPE DOUBLE LAYER MICROCHANNEL HEAT SINK

Author(s):  
DEEWAKAR SHARMA ◽  
PARBAR PRATHAM SINGH ◽  
HARRY GARG

With increasing demand for higher computational speed and emerging micro-systems, thermal management poses serious challenge for efficient cooling. Among these liquid cooling using microchannels has gained significant attention and has been extended to its double layer configuration which eliminates the drawback of significant temperature variations in single layer system. The double layer configuration has been primarily analyzed for rectangular ducts. In this study the performance of trapezoidal shape double layer microchannel heat sink is investigated and compared to rectangular double layer heat sink of same flow area. Four different possible configurations are analyzed and comparative study among respective counter and parallel configuration is performed followed by comparison among each configuration. The performance is evaluated on the basis of maximum temperature attained at the heated surface as well as minimum temperature variations. Finally the best performing configuration is compared with double layer rectangular heat sink. Analysis shows that among various trapezoidal configurations, the one with larger side face to face is most suitable. Further comparative study with rectangular system shows that performance of trapezoidal double layer heat sink is superior in both aspects, i.e. minimum thermal resistance as well as minimum temperature variations.

2021 ◽  
Vol 1163 ◽  
pp. 73-88
Author(s):  
Md Tanbir Sarowar

Microchannel heat sink plays a vital role in removing a considerable amount of heat flux from a small surface area from different electronic devices. In recent times, the rapid development of electronic devices requires the improvement of these heat sinks to a greater extent. In this aspect, the selection of appropriate substrate materials of the heat sinks is of vital importance. In this paper, three boron-based ultra-high temperature ceramic materials (ZrB2, TiB2, and HfB2) are compared as a substrate material for the microchannel heat sink using a numerical approach. The fluid flow and heat transfer are analyzed using the finite volume method. The results showed that the maximum temperature of the heat source didn’t exceed 355K at 3.6MWm-2 for any material. The results also indicated HfB2 and TiB2 to be more useful as a substrate material than ZrB2. By applying 3.6 MWm-2 heat flux at the source, the maximum obtained surface heat transfer coefficient was 175.2 KWm-2K-1 in a heat sink having substrate material HfB2.


Author(s):  
Ali Radwan ◽  
Mohamed M. Awad ◽  
Shinichi Ookawara ◽  
Mahmoud Ahmed

Abstract In this study, a new design of double layer microchannel heat sink (DL-MCHS) has been monolithically fabricated using 3D metal printer and experimentally examined as a heat sink for concentrator photovoltaic (CPV) systems. Single phase liquid cooling using ethanol and flow boiling cooling using NOVEC-7000 coolant in the designed DL-MCHS are experimentally compared. The results proved that using the flow boiling cooling technique for the CPV systems attained a lower solar cell temperature with high temperature uniformity. In more details, flow boiling in counterflow (CF) operated DL-MCHS, attained a very low solar cell temperature close to the NOVEC-7000 boiling point with temperature uniformity of 0.2 °C over a wide range of coolant flow rate from 25–250 ml/hr.


2012 ◽  
Vol 134 (10) ◽  
Author(s):  
Y. J. Lee ◽  
P. S. Lee ◽  
S. K. Chou

Sectional oblique fins are employed, in contrast to continuous fins in order to modulate the flow in microchannel heat sinks. The breakage of a continuous fin into oblique sections leads to the reinitialization of the thermal boundary layer at the leading edge of each oblique fin, effectively reducing the boundary layer thickness. This regeneration of entrance effects causes the flow to always be in a developing state, thus resulting in better heat transfer. In addition, the presence of smaller oblique channels diverts a small fraction of the flow into adjacent main channels. The secondary flows created improve fluid mixing, which serves to further enhance heat transfer. Both numerical simulations and experimental investigations of copper-based oblique finned microchannel heat sinks demonstrated that a highly augmented and uniform heat transfer performance, relative to the conventional microchannel, is achievable with such a passive technique. The average Nusselt number, Nuave, for the copper microchannel heat sink which uses water as the working fluid can increase as much as 103%, from 11.3 to 22.9. Besides, the augmented convective heat transfer leads to a reduction in maximum temperature rise by 12.6 °C. The associated pressure drop penalty is much smaller than the achieved heat transfer enhancement, rendering it as an effective heat transfer enhancement scheme for a single-phase microchannel heat sink.


2018 ◽  
Vol 49 (4) ◽  
pp. 349-368 ◽  
Author(s):  
Kishor Kulkarni ◽  
Aatif Ali Khan ◽  
Kwang-Yong Kim

2010 ◽  
Vol 132 (8) ◽  
Author(s):  
W. Escher ◽  
T. Brunschwiler ◽  
B. Michel ◽  
D. Poulikakos

We report an experimental investigation of a novel, high performance ultrathin manifold microchannel heat sink. The heat sink consists of impinging liquid slot-jets on a structured surface fed with liquid coolant by an overlying two-dimensional manifold. We developed a fabrication and packaging procedure to manufacture prototypes by means of standard microprocessing. A closed fluid loop for precise hydrodynamic and thermal characterization of six different test vehicles was built. We studied the influence of the number of manifold systems, the width of the heat transfer microchannels, the volumetric flow rate, and the pumping power on the hydrodynamic and thermal performance of the heat sink. A design with 12.5 manifold systems and 25 μm wide microchannels as the heat transfer structure provided the optimum choice of design parameters. For a volumetric flow rate of 1.3 l/min we demonstrated a total thermal resistance between the maximum heater temperature and fluid inlet temperature of 0.09 cm2 K/W with a pressure drop of 0.22 bar on a 2×2 cm2 chip. This allows for cooling power densities of more than 700 W/cm2 for a maximum temperature difference between the chip and the fluid inlet of 65 K. The total height of the heat sink did not exceed 2 mm, and includes a 500 μm thick thermal test chip structured by 300 μm deep microchannels for heat transfer. Furthermore, we discuss the influence of elevated fluid inlet temperatures, allowing possible reuse of the thermal energy, and demonstrate an enhancement of the heat sink cooling efficiency of more than 40% for a temperature rise of 50 K.


Author(s):  
Yanfeng Fan ◽  
Ibrahim Hassan

High heat fluxes have been created by the semiconductor devices due to the high power generation and shrank size. The large heat flux causes the circuit to exceed its allowable temperature and may experience both working efficiency loss and irreversible damage due to excess in their temperatures. In this paper, a swirl microchannel heat sink is designed to dissipate the large heat flux from the devices. The numerical simulation is carried out to investigate the cooling performance. Uniform heating boundary condition is applied and single phase water is selected as coolant. The present micro heat sink applies multiple swirl microchannels positioned in a circular flat plate to enhance the heat convection by creating the secondary flow at high Reynolds numbers. Copper is selected as the material of heat sink. The channel depth and width are fixed as 0.5 mm and 0.4 mm, respectively. The heat is injected into the system from the bottom of heat sink at the heat fluxes from 10 to 60 W/cm2. Flow is supplied from the top of micro heat sink through a jet hole with a diameter of 2 mm and enters swirl microchannels at the volume flow rates varying from 47 to 188 ml/min. The cooling performances of swirl microchannel heat sinks with different curvatures and channel numbers are evaluated based on the targets of low maximum temperature, temperature gradient and pressure drop.


Author(s):  
Ali Radwan ◽  
Mahmoud Ahmed ◽  
Shinichi Ookawara

The high incident heat flux on the concentrated photovoltaic (CPV) system causes a significant increase in the cell temperature and thus reduces the system efficiency. Therefore, using an efficient cooling technique is of great importance for those systems. In the present study, a new technology for concentrated photovoltaic systems is introduced using a truncated-double layer microchannel heat sink. A comprehensive three-dimensional thermo-fluid model for the photovoltaic layers integrated with a microchannel heat sink was developed. The proposed model was simulated numerically to estimate the solar cell temperature, temperature uniformity, cooling system pumping power, electrical efficiency and thermal efficiency of the CPV system. The numerical results were validated with the available experimental, analytical and numerical results in the literature. In the designed heat sink, various design parameters are investigated such as the truncation length, cooling mass flow rate, concentration ratio, and converging width ratio of the flow channel. Results indicate that increasing the truncated length leads to an increase of solar cell temperature at a constant coolant mass flow rate. The cell temperature varies between 80.1°C and 146.5°C as the truncation length ratio increases from 0 (i.e. single layer microchannel) to 1 respectively at a concentration ratio (CR) of 40 and a cooling mass flow rate (ṁ) of 26.6 g/min. Using the double layer microchannel reduces the consumed pumping power at the same total mass flow rate compared to the single layer microchannel. The Double layer configuration with a truncation length ratio (l/lsc) equal to unity achieves a lower pumping power and solar cell temperature uniformity in comparison to the single layer microchannel.


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