scholarly journals Evaluation of properties of graded density fiberboard produced from wood residues (sawdust and corrugated paper)

2020 ◽  
Vol 26 (2) ◽  
Author(s):  
Oghenekevwe Abigail Ohwo ◽  
Ighoyivwi Onakpoma ◽  
Eduvie Okoromaraye

Reuse of materials from waste streams is pertinent to achieving sustainable forest production. The enormous wood residues generated at sawmill and the disposal of wood based products poses threat not only to sustenance of the forest resources but also has negative adverse effect on the environment. Limitation exists in the utilization of wood residues as raw material for panel board production in developing countries. This study examined the physical and mechanical properties of graded density fiberboards produced from varying mixture of sawdust and corrugated paper (pulp) at Forestry Research Institute of Nigeria (FRIN) in 2019. A 2x9 factorial experiment in one way analysis of variance was used to test for significant difference between the factors (density and mixing ratio) considered. The result shows that densities of all boards produced varied with mixing proportions. The densities increased with increasing content of corrugated paper. Boards produced at 0.45 g/cm3 showed higher density (0.648 g/cm3), bending strength (MOR) (1.47 N/mm2) and less water absorption (118.69 %) than those produced at 0.65 g/cm3 having values of 0.58 g/cm3, 1.32 N/mm2 and 153.67 %  respectively. However boards produced at 0.65 g/cm3 had higher elasticity in bending (MOE) (209.19 N/mm2) and less thickness swelling (6.29 %) than those produced at 0.45 g/cm3 having values of 74.87 N/mm2 and 10.88% respectively. Panel G (20:60:20), E (30:50:20) and I (10:70:20) of sawdust: corrugated paper: urea formaldehyde respectively showed superior features in physical and mechanical properties with panel I been the best mixture. Conclusively, wood residues (sawdust and corrugated paper) are suitable raw material for fiberboard production.

Polymers ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 220
Author(s):  
Petar Antov ◽  
Viktor Savov ◽  
Ľuboš Krišťák ◽  
Roman Réh ◽  
George I. Mantanis

The potential of producing eco-friendly, formaldehyde-free, high-density fiberboard (HDF) panels from hardwood fibers bonded with urea-formaldehyde (UF) resin and a novel ammonium lignosulfonate (ALS) is investigated in this paper. HDF panels were fabricated in the laboratory by applying a very low UF gluing factor (3%) and ALS content varying from 6% to 10% (based on the dry fibers). The physical and mechanical properties of the fiberboards, such as water absorption (WA), thickness swelling (TS), modulus of elasticity (MOE), bending strength (MOR), internal bond strength (IB), as well as formaldehyde content, were determined in accordance with the corresponding European standards. Overall, the HDF panels exhibited very satisfactory physical and mechanical properties, fully complying with the standard requirements of HDF for use in load-bearing applications in humid conditions. Markedly, the formaldehyde content of the laboratory fabricated panels was extremely low, ranging between 0.7–1.0 mg/100 g, which is, in fact, equivalent to the formaldehyde release of natural wood.


2015 ◽  
Vol 22 (3) ◽  
pp. 139-141
Author(s):  
Md. Rahaman ◽  
Khurshid Akhter ◽  
S. Hossain ◽  
Md. Islam

Woods of Albizia richardiana has been studied for assessing the suitability for plywood and particleboard manufacture. It was found that 1.5 mm thick smooth and figured veneer can be peeled and dried easily. Three-ply plywood were made using veneer of this species bonded with liquid urea formaldehyde glue of 50% solid content extended with wheat flour and catalyzed (ammonium chloride) with 2% hardener under the three specific pressures, viz,1.05 N/mm2, 1.40 N/mm2, 1.76 N/mm2 in three replications at 6 minute press time and 120°C press temperature. Dry and wet shear test were conducted on the sample and their shear load at failure per unit area and percentage of wood failure were determined. 1.05 N/mm2 pressure for the manufacture of plywood was found to be the best. The physical and mechanical properties of Albizia richardiana wood particleboard were studied. The particleboards were tested for determining the strength and dimensional stability. The tensile strength 0.56N/mm2 passed the British and German standard specification, bending strength (modulus of rupture10.80N/mm2) was found nearest to Indian Standard but low German and British standard specification.


2021 ◽  
Vol 114 ◽  
pp. 70-75
Author(s):  
Radosław Auriga ◽  
Piotr Borysiuk ◽  
Alicja Auriga

An attempt to use „Tetra Pak” waste material in particleboard technology. The study investigates the effect of addition Tetra Pak waste material in the core layer on physical and mechanical properties of chipboard. Three-layer chipboards with a thickness of 16 mm and a density of 650 kg / m3 were manufactured. The share of Tetra Pak waste material in the boards was varied: 0%, 5%, 10% and 25%. The density profile was measured to determine the impact of Tetra Pak share on the density distribution. In addition, the manufactured boards were tested for strength (MOR, MOE, IB), thickness swelling and water absorption after immersion in water for 2 and 24 hours. The tests revealed that Tetra Pak share does not affect significantly the value of static bending strength and modulus of elasticity of the chipboard, but it significantly decreases IB. Also, it has been found that Tetra Pak insignificantly decreases the value of swelling and water absorption of the chipboards.


Polymers ◽  
2019 ◽  
Vol 11 (11) ◽  
pp. 1750 ◽  
Author(s):  
Radosław Mirski ◽  
Pavlo Bekhta ◽  
Dorota Dziurka

This study examined the effects of selected types of thermoplastics on the physical and mechanical properties of polymer-triticale boards. The investigated thermoplastics differed in their type (polypropylene (PP), polyethylene (PE), polystyrene (PS)), form (granulate, agglomerate) and origin (native, recycled). The resulting five-ply boards contained layers made from different materials (straw or pine wood) and featured different moisture contents (2%, 25%, and 7% for the face, middle, and core layers, respectively). Thermoplastics were added only to two external layers, where they substituted 30% of straw particles. This study demonstrated that, irrespective of their type, thermoplastics added to the face layers most favorably reduced the hydrophobic properties of the boards, i.e., thickness, swelling, and V100, by nearly 20%. The bending strength and modulus of elasticity were about 10% lower in the experimental boards than in the reference ones, but still within the limits set out in standard for P7 boards (20 N/mm2 according to EN 312).


2014 ◽  
Vol 92 ◽  
pp. 188-193 ◽  
Author(s):  
Tuna Aydin ◽  
Alpagut Kara

Spodumene, which is a lithium alumina silicate, has been used as a raw material in the production of thermal shock resistant whitewares and sanitarywares. The presence of spodumene results in enhancement of mullitization and imparts better physical and mechanical properties to ceramics. In this study, the influence of Lithium alumina silicate phases on the mechanical properties of standard porcelain stoneware body was investigated. Especially solid-solid reactions were observed between spodumene and quartz or spodumene and clay. These solid-solid reactions bring about a newly formed lithium alumina silicate (LAS) phases. Spodumene allows the development of a low viscosity liquid phase and results in a decrease in closed porosity, also with increase in bulk density, bending strength and elastic modulus.


2016 ◽  
Vol 51 (3) ◽  
pp. 239-245 ◽  
Author(s):  
E Ahmed ◽  
AK Das ◽  
MO Hannan ◽  
MI Shams

This study aimed to find out the feasibility of coir pith as a raw material for particleboard production. Considering particle size, an attempt was taken to produce resin bonded coir pith particleboard and binder-less coir pith particleboard as well. The physical and mechanical properties of the board were examined. The particleboard made from medium size particle showed the best performance in aspect of properties. The particleboards made with 16% Melamine Urea Formaldehyde (MUF) had better product quality than binder-less coir pith board. The MOR, MOE, TS and IB were respectively 24.65, 2398, 22.55 and 1.52 N/mm2. Coir pith board may be a sustainable, cheap and durable building and packaging materials and timber substitute.Bangladesh J. Sci. Ind. Res. 51(3), 239-245, 2016


2020 ◽  
Vol 841 ◽  
pp. 254-258
Author(s):  
Yustiasih Purwaningrum ◽  
Muhammad Hafiz ◽  
Risky Suparyanto

Buckets are the most important component in backhoe construction, the bucket functions as a digger and carrier component in an excavator. Due to the heavy working media of the excavator so that this component is the most easily damaged part, damage that often occurs is wear caused by friction arising so that the thickness of the bucket is reduced which can eventually cause cracks in the bucket and in continuous use can cause the bucket to crack and broken. Cladding method is done to shorten the time or simplify the repair process is to directly patch the damaged part with a welding layer and then do the grading using a grinding. This study aims to determine the physical and mechanical properties of the material from the cladding process when compared with the raw material, the variations used are raw material, cladding with filler welding, and cladding with plates. The welding process is carried out with GMAW (Gas Metal Arc Welding) and low carbon steel. Welding results will be tested tensile strength, bending strength , impact test, hardness test, chemical composition, and corrosion rate. From the hardness test results showed that the weld metal from plate variation has the highest hardness value of 443 VHN. From the results of tensile testing the basic material has the highest value with 359.08 MPa. From the bending test results the highest value obtained from filler verification with 494.01 Mpa and the highest impact price obtained from the plate variation cladding method with a value of 1.49 J / mm2


2016 ◽  
Vol 842 ◽  
pp. 103-128
Author(s):  
Kang Chiang Liew ◽  
Singan Grace

Utilisation of forest plantation species such as Acacia hybrid has been used in wood-based industry as an alternative to solid wood that was usually attained from natural forest. While, the under-utilised species such as Mangifera sp. is not often been used as raw material for wood products, in this study, laminated veneer lumber (LVL) has been produced from Acacia hybrid and Mangifera sp. The physical and mechanical properties of LVL were determined and compared. For physical testing, the range value of moisture content was 9.41% to 14.56%, Density was 487.90 kg/m3 to 699.10 kg/m3, thickness swelling was between 0.20% to 6.05%, water absorption between 32.71% to 91.25%, and rate of delamination from 0% to 100%. Mangifera sp. LVL has higher moisture content, rate of delamination, and water absorbency. In mechanical testing, it is been found that Acacia hybrid LVL has overall higher strength compared to Mangifera sp. LVL, in terms of static bending strength (MOR and MOE), shear strength, and compression strength. Range of value for MOR was between 10.27 N/mm2 to 129.99 N/mm2, MOE between 1138 N/mm2 to 16472.93 N/mm2, shear strength between 0.43 N/mm2 to 3.40 N/mm2, and compression between 139.45 N/mm2 to 6749.74 N/mm2. For physical testing, the overall result of p-value for moisture content, water absorption, and delamination were significant at p ≤ 0.05, while density and thickness swelling were not significant at p ≥ 0.05. For overall result, the p-value for static bending strength (MOR and MOE) was significant at p ≤ 0.05 while for shear strength and compression strength were not significant at p ≥ 0.05.


Nativa ◽  
2018 ◽  
Vol 6 (2) ◽  
pp. 177
Author(s):  
Talita Baldin ◽  
Maiara Talgatti ◽  
Amanda Grassamann da Silveira ◽  
Bruna Gabrieli Resner ◽  
Elio José Santini

O objetivo do presente trabalho foi avaliar o potencial de uso de partículas de resíduos de embalagens cartonadas e partículas de Eucalyptus grandis para a fabricação de compósitos, colados com adesivo à base de ureia-formaldeído. Foram utilizadas cinco diferentes proporções de madeira de E. grandis e embalagens cartonadas. As partículas de madeira e embalagens cartonadas foram produzidas em laboratório. A avaliação da qualidade dos compósitos envolveu a caracterização da geometria das partículas, das propriedades físicas: massa específica básica, teor de umidade de equilíbrio, absorção de água e inchamento em espessura após 2 e 24 horas de imersão em água e das propriedades mecânicas: flexão estática (MOE e MOR), resistência ao arrancamento de parafuso, ligação interna e dureza Janka. A incorporação de partículas de embalagens cartonadas proporcionou uma melhoria nas propriedades físicas em relação aos compósitos puros de madeira. Já para as propriedades mecânicas, compósitos com até 50% de embalagens cartonadas obtiveram melhores resultados, no entanto, a incorporação a partir de 75% ocasionou decadência nessas propriedades. Compósitos de madeira de E. grandis e embalagens cartonadas apresentaram potencial para utilização em ambientes internos e podem ser uma alternativa para a produção de compósitos sustentáveis e de boa qualidade.Palavra-chave: materiais sustentáveis, propriedades físicas e mecânicas, ureia-formaldeído. CARTONBOARD PACKAGING AS A RAW MATERIAL IN THE MANUFACTURE OF COMPOSITES ABSTRACT:The aim of this study was to evaluate the potential waste particles use of carton packaging and particles of E. grandis for the manufacture of particle boards, bonded with urea-formaldehyde-based adhesive. Five different proportions of E. grandis wood and cartons have been used. The wood particles and cartons were produced in the laboratory. The quality assessment panels involved characterizing the geometry of the particles, the physical properties: specific gravity, equilibrium moisture content, water absorption and thickness swelling after 2 and 24 hours of immersion in water and mechanical properties: flexural static (MOR and MOE), resistance to screw pullout, internal bond and Janka hardness. The incorporation of particulate cartons provided an improvement in physical properties relative to pure wood panels. As for the mechanical properties, panels of up to 50 % of cartons obtained best results, however, incorporating from 75 % decay caused these properties. The wood particleboard of E. grandis and cartons showed potential for use indoors and become an alternative for producing sustainable panels and of good quality.Keywords: sustainable materials, physical-mechanical properties; urea-formaldehyde. DOI:


2021 ◽  
Vol 72 (2) ◽  
pp. 121-129
Author(s):  
Regino Kask ◽  
Harri Lille ◽  
Mihkel Kiviste ◽  
Silver Kruus ◽  
Johann Olaf Lääne

The objective of this study was to explore some of the physical and mechanical properties of 9-layer birch (Betula spp.) plywood with the addition of phenol-formaldehyde glue, in cases in which the cutting edges of the samples are coated with the damp-proof mastic Fibergum, and in case in which they remain unprocessed (uncoated), following a total of ten cycles of soaking/oven-drying. The properties to be determined were the bending strength (BS), modulus of elasticity in bending (MOE), thickness swelling (TS) and restore dimensions (RD), which were tested according to the European standards (EN). A linear-fractional equation and linear relationship were used for the approximation of any change in the physical and mechanical properties of the samples depending upon the number of soaking/oven-drying cycles. It was shown that the values of the properties investigated were most affected by the first soaking and drying cycle. Thereafter, BS and MOE levels decreased smoothly at a low rate, but the values of TS became stabilised. The BS and MOE values for the wet samples with coated cutting edges were higher than when they were uncoated, as the moisture levels in the former case were lower. After the first soaking of the samples with coated cutting edges, the retention values were as follows: BS at 52.8 % and 66.7 % for the major and minor axes, respectively, with the same applying to MOE at 61.9 % and 64.2 %, while TS was at 105.2 %. To clarify the phenomenon that causes a decrease of the properties, the face plies and edge structures of the initial dry samples and of the samples after the first, second and ninth soaking/oven-drying cycles were studied using the X-Ray technique.Ključne riječi


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