Effect of Multiple Location Defects on the Dynamics of Draft Gear used in Freight Railway Wagon

Author(s):  
Sachin S. Harak ◽  
Satish C. Sharma ◽  
Sanjay Shukla ◽  
Parinay Gupta ◽  
Sanjay Kumar ◽  
...  

The present work investigates the effect of crack location on the modal frequency of draft gear used in autocouplers of freight railway wagon for various orientations. First seven mode shapes of a healthy draft gear have been determined using finite element approach. Defect of semi-elliptical shape is modelled in the lateral as well as longitudinal direction of the draft pad which is a component of draft gear. Various damage scenarios have been simulated by considering multiple locations of the crack in the draft gear for different orientations. Effect of crack orientation and defective pads location on the natural frequency of draft gear is analysed. It is seen that for single defective pad as well as multiple defective pads, the natural frequency of draft gear is dependent on the dynamics of draft pad. It is also observed that defect in consecutive pads causes more change in frequency as compared to single defective pad. As far as the location of defective pad is concerned, it is seen that the draft gear frequency is more sensitive to defective pads located either near the housing base plate or top follower. This study provides a tool to diagnose crack defect in draft gear based on vibration characteristics.

This article presents a critical review of recent research done on crack identification and localization in structural beams using numerical and experimental modal analysis. Crack identification and localization in beams are very crucial in various engineering applications such as ship propeller shafts, aircraft wings, gantry cranes, and Turbo machinery blades. It is necessary to identify the damage in time; otherwise, there may be serious consequences like a catastrophic failure of the engineering structures. Experimental modal analysis is used to study the vibration characteristics of structures like natural frequency, damping and mode shapes. The modal parameters like natural frequency and mode shapes of undamaged and damaged beams are different. Based on this reason, structural damage can be detected, especially in beams. From the review of various research papers, it is identified that a lot of the research done on beams with open transverse crack. Crack location is identified by tracking variation in natural frequencies of a healthy and cracked beam


2010 ◽  
Vol 3 (2) ◽  
Author(s):  
Robertus Heru Trihajanto ◽  
Sugiarmadji HPS

The TUBSAT-LAPAN micro satellite is planned to be launched using PSLV rocket. The design constraints of the mechanical system of the satellite are able to accomodate structural requirment for PSLV, which are first resonance frequency in the rocket longitudinal axis 90 Hz and first resonance frequency in the lateral axis 45 Hz. Therefore, the structural dynamic characteristic data of the satellite is important to be evaluated, such as natural frequency and mode shapes of the satellite structures, The normal modes analysis made is done usingh Finite Element Methods commercial software NASTRAN. To simplify the FEM modeling the satellite components inside the compartmens is replaced by a dummy load simulating their contribution to satellite mass, centerof gravity and inertia, which was made by the same material as the satellite's structure, i.e. Al-Alloy 2024T351. Meanwhile, the FEM modeling for both the UHF antena used the Stainless Steel materials as the real antena. The analysis results show that the lowest local natural frequency of the satellite occurs on the UHF antena. The first natural frequency of the antena structures in lateral direction is 52,29 Hz. The first natural frequency of the satellite in lateral direction 151.47 Hz completing the satellite integration, vibration test was done to the satellite. The test shows that the first global frequency is 72-75 Hz in the lateral direction and 148 Hz in longitudinal direction. Structural dynamic characteristic of TUBSAT_LAPAN micro satellite in free flying condition are also analyzed using no-constraint condition to check the safe separation clearance scenario. The results show that the first natural frequencies for satellite structures (combination) become very small, less than 0.00032 Hz. But, the lowest of the first natural frequency for UHF antena structures is almost constant, 52.30 Hz in lateral direction.


2018 ◽  
Vol 1 (1) ◽  
pp. 16-23 ◽  
Author(s):  
Siva Sankara Babu Chinka ◽  
Balakrishna Adavi ◽  
Srinivasa Rao Putti

In this paper, the dynamic behavior of a cantilever beam without and with crack is observed. An elastic Aluminum cantilever beams having surface crack at various crack positions are considered to analyze dynamically. Crack depth, crack length and crack location are the foremost parameters for describing the health condition of beam in terms of modal parameters such as natural frequency, mode shape and damping ratio. It is crucial to study the influence of crack depth and crack location on modal parameters of the beam for the decent performance and its safety. Crack or damage of structure causes a reduction in stiffness, an intrinsic reduction in resonant frequencies, variation of damping ratios and mode shapes. The broad examination of cantilever beam without crack and with crack has been done using Numerical analysis (Ansys18.0) and experimental modal analysis. To observe the exact higher modes of beam, discretize the beam into small elements. An experimental set up was established for cantilever beam having crack and it was excited by an impact hammer and finally the response was obtained using PCB accelerometer with the help sound and vibration toolkit of NI Lab-view. After obtaining the Frequency response functions (FRFs), the natural frequencies of beam are estimated using peak search method. The effectiveness of experimental modal analysis in terms of natural frequency is validated with numerical analysis results. This paper contains the study of free vibration analysis under the influence of crack at different points along the length of the beam.


2018 ◽  
Vol 36 (1) ◽  
pp. 147-160 ◽  
Author(s):  
Xiaohua Song ◽  
Yiming Shao

Purpose Modelling methods can be helpful for understanding vibrations of beam structures including cracks, as well as for early detection of crack. This study aims to provide an analytical modelling approach for a cantilever beam considering a slant vertical crack along its height. However, previous uniform crack methods cannot be used for describing this case. The results from the analytical, finite element (FE) and experimental methods are compared to verify the vibration problem. Design/methodology/approach A massless rotational spring model is adopted to describe the crack. An extended method based on the calculation method for a uniform vertical edge crack is proposed to obtain the stiffness of the slant case. The beam is divided into a series of independent thin slices along the beam height. An Euler–Bernoulli beam model is applied to formulate each slice. The crack in each slice is considered as a uniform one. The transfer matrix method in the literature is used to obtain the beam vibration frequencies and mode shapes. Influences of crack location and sizes on the natural frequencies for the cantilever beam, as well as the mode shapes, are analysed. An established FE model and test results in the listed references are used to validate the developed method. Findings The numerical results show that the rotational stiffness at the cracked section and the natural frequencies of the beam decrease by increasing the crack sizes; the natural frequencies for the beam are greatly influenced by the crack sizes and location; the first natural frequency decreases with the distance from the beam fixed end to the crack location; the value of the first natural frequency reaches a minimum value when the crack is at the beam fixed end; the value of the second natural frequency is a minimum value when the crack is at the beam middle; and the value of the third natural frequency is a minimum value when the crack is at the beam free end. Saltation is observed in some mode shapes at the crack location, especially for larger crack depths; but, the mode shapes of the beam are slightly influenced by the vertical crack. Originality/value This study gives a useful analytical modelling method for free vibration analysis for the cantilever beam with a vertical crack, which can overcome the disadvantages of the previous uniform crack methods.


2013 ◽  
Vol 2013 ◽  
pp. 1-11 ◽  
Author(s):  
Jajneswar Nanda ◽  
D. R. Parhi

This paper represents the dynamic response of a steel shaft which is fixed at both ends by bearing. The shaft is subjected to both axial and bending loads. The behavior of the shaft in the presence of two transverse cracks subjected to the same angular position along longitudinal direction is observed by taking basic parameters such as nondimensional depth (bi/D), nondimensional length (Li/L), and three relative natural frequencies with their relative mode shapes. The compliance matrix is calculated from the stress intensity factor for two degrees of freedom. The dynamic nature of the cracked shaft at two cracked locations at a different depth is observed. The compliance matrix is a function of crack parameters such as depth and location of crack from any one of the bearings. The three relative natural frequencies and their mode shapes at a different location and depth obtained analytical and experimental method. Multiple adaptive neurofuzzy inference system (MANFIS) methodology (an inverse technique) is used for locating the cracks at any depth and location. The input of the MANFIS is provided with the first three natural frequencies and the first three mode shapes obtained from analytical method. The predicted result of the MANFIS (relative crack location and depth) has been validated using the results from the developed experimental setup.


2016 ◽  
Vol 2016 ◽  
pp. 1-8 ◽  
Author(s):  
Bo Zhao ◽  
Zili Xu ◽  
Xuanen Kan ◽  
Jize Zhong ◽  
Tian Guo

Damage can be identified using generalized flexibility matrix based methods, by using the first natural frequency and the corresponding mode shape. However, the first mode is not always appropriate to be used in damage detection. The contact interface of rod-fastened-rotor may be partially separated under bending moment which decreases the flexural stiffness of the rotor. The bending moment on the interface varies as rotating speed changes, so that the first- and second-modal parameters obtained are corresponding to different damage scenarios. In this paper, a structural damage detection method requiring single nonfirst mode is proposed. Firstly, the system is updated via restricting the first few mode shapes. The mass matrix, stiffness matrix, and modal parameters of the updated system are derived. Then, the generalized flexibility matrix of the updated system is obtained, and its changes and sensitivity to damage are derived. The changes and sensitivity are used to calculate the location and severity of damage. Finally, this method is tested through numerical means on a cantilever beam and a rod-fastened-rotor with different damage scenarios when only the second mode is available. The results indicate that the proposed method can effectively identify single, double, and multiple damage using single nonfirst mode.


Author(s):  
Nicoleta Gillich ◽  
Cristian Tufisi ◽  
Christian Sacarea ◽  
Catalin V Rusu ◽  
Gilbert-Rainer Gillich ◽  
...  

Damage detection based on modal parameter changes becomes popular in the last decades. Nowadays are available robust and reliable mathematical relations to predict the natural frequency changes if damage parameters are known. Using these relations, it is possible to create databases containing a large variety of damage scenarios. Damage can be thus assessed by applying an inverse method. The problem is the complexity of the database, especially for structures with more cracks. In this paper, we propose two machine learning methods, namely the random forest (RF) and the artificial neural network (ANN) as search tools. The databases we developed contain damage scenarios for a prismatic cantilever beam with one crack and ideal and non-ideal boundary conditions. The crack assessment is made in two steps. First, a coarse damage location is found from the networks trained for scenarios comprising the whole beam. Afterward, the assessment is made involving a particular network trained for the segment of the beam on which the crack is previously found. Using the two machine learning methods, we succeed to estimate the crack location and severity with high accuracy for both simulation and laboratory experiments. Regarding the location of the crack, which is the main goal of the practitioners, the errors are less than 0.6%. Based on these achievements, we concluded that the damage assessment we propose, in conjunction with the machine learning methods, is robust and reliable.


Author(s):  
Can Gonenli ◽  
Hasan Ozturk ◽  
Oguzhan Das

In this study, the effect of crack on free vibration of a large deflected cantilever plate, which forms the case of a pre-stressed curved plate, is investigated. A distributed load is applied at the free edge of a thin cantilever plate. Then, the loading edge of the deflected plate is fixed to obtain a pre-stressed curved plate. The large deflection equation provides the non - linear deflection curve of the large deflected flexible plate. The thin curved plate is modeled by using the finite element method with a four-node quadrilateral element. Three different aspect ratios are used to examine the effect of crack. The effect of crack and its location on the natural frequency parameter is given in tables and graphs. Also, the natural frequency parameters of the present model are compared with the finite element software results to verify the reliability and validity of the present model. This study shows that the different mode shapes are occurred due to the change of load parameter, and these different mode shapes cause a change in the effect of crack.


2020 ◽  
Vol 27 (1) ◽  
pp. 216-225
Author(s):  
Buntheng Chhorn ◽  
WooYoung Jung

AbstractRecently, basalt fiber reinforced polymer (BFRP) is acknowledged as an outstanding material for the strengthening of existing concrete structure, especially it was being used in marine vehicles, aerospace, automotive and nuclear engineering. Most of the structures were subjected to severe dynamic loading during their service life that may induce vibration of the structures. However, free vibration studied on the basalt laminates composite plates with elliptical cut-out and correlation of natural frequency with buckling load has been very limited. Therefore, effects of the elliptical hole on the natural frequency of basalt/epoxy composite plates was performed in this study. Effects of stacking sequence (θ), elliptical hole inclination (ϕ), hole geometric ratio (a/b) and position of the elliptical hole were considered. The numerical modeling of free vibration analysis was based on the mechanical properties of BFRP obtained from the experiment. The natural frequencies as well as mode shapes of basalt laminates composite plates were numerically determined using the commercial program software (ABAQUS). Then, the determination of correlation of natural frequencies with buckling load was carried out. Results showed that elliptical hole inclination and fiber orientation angle induced the inverse proportion between natural frequency and buckling load.


2021 ◽  
pp. 096739112110033
Author(s):  
TG Sreekanth ◽  
M Senthilkumar ◽  
S Manikanta Reddy

Delamination is definitely an important topic in the area of composite structures as it progressively worsens the mechanical performance of fiber-reinforced polymer composite structures in its service period. The detection and severity analysis of delaminations in engineering areas like the aviation industry is vital for safety and economic considerations. The existence of delaminations varies the vibration characteristics such as natural frequencies, mode shapes, etc. of composites and hence this indication can be effectively used for locating and quantifying the delaminations. The changes in vibration characteristics are considered as inputs for the inverse problem to determine the location and size of delaminations. In this paper Artificial Neural Network (ANN) is used for delamination evaluationof glass fiber-reinforced composite beams using natural frequency as typical vibration parameter. The Finite Element Analysis is used for generating the required dataset for ANN. The frequency-based delamination prediction technique is validated by finite element models and experimental modal analysis. The results indicate that the ANN-based back propagation algorithm can predict the location and size of delaminations in composites with good accuracy for numerical natural frequency data but the accuracy is comparitivelyless for experimental natural frequency data.


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