Design Verification and Engine Test of an Advanced Fuel Management System for Aircraft Gas Turbine Engines

1986 ◽  
Author(s):  
H.J. Cooper ◽  
C.F. Weiss ◽  
R. W. Vizzini
Author(s):  
D. Christensen ◽  
P. Cantin ◽  
D. Gutz ◽  
P. N. Szucs ◽  
A. R. Wadia ◽  
...  

Rig and engine test processes and in-flight operation and safety for modern gas turbine engines can be greatly improved with the development of accurate on-line measurement to gauge the aerodynamic stability level for fans and compressors. This paper describes the development and application of a robust real time algorithm for gauging fan/compressor aerodynamic stability level using over-the-rotor dynamic pressure sensors. This real time scheme computes a correlation measure through signal multiplication and integration. The algorithm uses the existing speed signal from the engine control for cycle synchronization. The algorithm is simple and is implemented on a portable computer to facilitate rapid realtime implementation on different experimental platforms as demonstrated both on a full-scale high-speed compressor rig and on an advanced aircraft engine. In the multi-stage advanced compressor rig test, the compressor was moved toward stall at constant speed by closing a discharge valve. The stability management system was able to detect an impending stall and trigger opening of the valve so as to avoid compressor surge. In the full-scale engine test, the engine was configured with a one-per-rev distortion screen and transients were run with a significant amount of fuel enrichment to facilitate stall. Test data from a series of continuous rapid transients run in the engine test showed that in all cases the stability management system was able to detect an impending stall and manipulated the enrichment part of the fuel schedule to provide stall free transients.


2008 ◽  
Vol 130 (3) ◽  
Author(s):  
D. Christensen ◽  
P. Cantin ◽  
D. Gutz ◽  
P. N. Szucs ◽  
A. R. Wadia ◽  
...  

Rig and engine test processes and in-flight operation and safety for modern gas turbine engines can be greatly improved with the development of accurate on-line measurement to gauge the aerodynamic stability level for fans and compressors. This paper describes the development and application of a robust real-time algorithm for gauging fan/compressor aerodynamic stability level using over-the-rotor dynamic pressure sensors. This real-time scheme computes a correlation measure through signal multiplication and integration. The algorithm uses the existing speed signal from the engine control for cycle synchronization. The algorithm is simple and is implemented on a portable computer to facilitate rapid real-time implementation on different experimental platforms as demonstrated both on a full-scale high-speed compressor rig and on an advanced aircraft engine. In the multistage advanced compressor rig test, the compressor was moved toward stall at constant speed by closing a discharge valve. The stability management system was able to detect an impending stall and trigger opening of the valve so as to avoid compressor surge. In the full-scale engine test, the engine was configured with a one-per-revolution distortion screen and transients were run with a significant amount of fuel enrichment to facilitate stall. Test data from a series of continuous rapid transients run in the engine test showed that in all cases, the stability management system was able to detect an impending stall and manipulated the enrichment part of the fuel schedule to provide stall-free transients.


Author(s):  
F. J. Suriano ◽  
R. D. Dayton ◽  
Fred G. Woessner

The Garrett Turbine Engine Company, a Division of the Garrett Corporation, authorized under Air Force Contract F33615-78-C-2044 and Navy Contract N00140-79-C-1294, has been conducting development work on the application of gas-lubricated hydrodynamic journal foil bearings to the turbine end of gas turbine engines. Program efforts are directed at providing the technology base necessary to utilize high-temperature foil bearings in future gas turbine engines. The main thrust of these programs was to incorporate the designed bearings, developed in test rigs, into test engines for evaluation of bearing and rotor system performance. The engine test programs included a full range of operational tests; engine thermal environment, endurance, start/stops, attitude, environmental temperatures and pressures, and simulated maneuver bearing loadings. An 88.9 mm (3.5-inch) diameter journal foil bearing, operating at 4063 RAD/SEC (38,800 rpm), has undergone test in a Garrett GTCP165 auxiliary power unit. A 44.4 mm (1.75-inch) diameter journal foil bearing, operating at 6545 RAD/SEC (62,500 rpm) has undergone test in the gas generator of the Garrett Model JFS190. This paper describes the engine test experience with these bearings.


Author(s):  
Eric P. Bouillon ◽  
Patrick C. Spriet ◽  
Georges Habarou ◽  
Caroline Louchet ◽  
Thibault Arnold ◽  
...  

The advancement of self-sealing ceramic matrix composites offers durability improvements in hot section components of gas turbine engines. These durability improvements come with no need for internal cooling and with reduced weight. Building on past material efforts, ceramic matrix composites based on either a carbon fiber or a SiC fiber with a sequenced self-sealing matrix have been developed for gas turbine applications. The specific application being pursued on this effort is an F100-PW-229 nozzle seal. Full design life ground engine testing has been accomplished with both material systems. The ground testing has demonstrated a significant durability improvement from the baseline metal design. Residual properties are being determined for both systems by extracting tensile and microstructural coupons from the ceramic matrix composite seal. Nondestructive interrogation showed no material degradation and was used as a guide in setting cutting diagrams. The results from this effort will be presented along with documentation from flight test efforts.


Author(s):  
Michael J. Roemer ◽  
Carl S. Byington ◽  
Gregory J. Kacprzynski ◽  
George Vachtsevanos

The DoD has various vehicle platforms powered by high performance gas turbine engines that would benefit greatly from predictive health management technologies that can detect, isolate and assess remaining useful life of critical line replaceable units (LRUs) or subsystems. In order to meet these needs for next generation engines, dedicated prognostic algorithms must be developed that are capable of operating in an autonomous and real-time engine health management system software architecture that is distributed in nature. This envisioned prognostic and health management system should allow engine-level reasoners to have visibility and insight into the results of local diagnostic and prognostic technologies implemented down at the LRU and subsystem levels. To accomplish this effectively requires an integrated suite of prognostic technologies that can be applied to critical engine systems and can capture fault/failure mode propagation and interactions that occur in these systems, all the way up through the engine and eventually vehicle level. In the paper, the authors will present a generic set of selected prognostic algorithm approaches that can be applied to gas turbine engines, as well as provide an overview of the required reasoning architecture needed to integrate the prognostic information across the engine.


Author(s):  
John T. Pearson ◽  
Yogi Sheoran ◽  
Bill Schuster

Gas turbine engines often pass through tests in enclosed test facilities. One problem that arises during these tests is the infrasound phenomenon. Infrasound can be a problem for many reasons, ranging from rattling windows to structural damage to the test cell. The aim of this paper is to understand the cause of severe infrasound experienced at Honeywell Aerospace and to evaluate and select a solution using advanced Computational Fluid Dynamics (CFD) techniques. These CFD simulations modeled an entire test cell with an engine in place, which is a more complete approach than what is reported in the literature. The DES turbulence model was applied in a transient, compressible, turbulent simulation in order to capture small pressure fluctuations. Test data taken using an engine/test cell configuration that does not cause problems was used to successfully validate the CFD approach. It was found that the narrow, high-velocity exhaust plume examined in this study impacted the convex blast plate in the aft portion of the test cell having diffused only slightly. The exhaust then rebounded and buffeted the plume, causing extreme dynamic loading. Through a modification to the blast basket, it was shown that the problem would be alleviated and sound pressure levels in the test cell would be reduced by 5 to 32 dB, depending on location in the test cell.


1997 ◽  
Vol 28 (7-8) ◽  
pp. 536-542
Author(s):  
A. A. Khalatov ◽  
I. S. Varganov

1988 ◽  
Author(s):  
James C. Birdsall ◽  
William J. Davies ◽  
Richard Dixon ◽  
Matthew J. Ivary ◽  
Gary A. Wigell

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