Engine Cooling System Design for Heavy Duty Trucks

1977 ◽  
Author(s):  
Frank G. Rising
Author(s):  
Jisjoe T. Jose ◽  
Julian F. Dunne ◽  
Jean-Pierre Pirault ◽  
Christopher A. Long

IC engine spray evaporative cooling system design is discussed starting with a review of existing evaporative cooling systems that automotive applications are required to address. A component-level system design is proposed culminating in a simulation model of a PID strategy used to control transient gasside metal temperatures with varying engine load. The model combines a spray evaporation correlation model with 1D finite-difference equations to model the transient heat transfer through a 7 mm thick metal slab which represents the wall of a cylinderhead. Based on the simulation results, the particular changes required of existing engine cooling jacket designs are discussed.


Author(s):  
Mazdak Jafarabadi ◽  
Hamidreza Chamani ◽  
Amir Malakizadi ◽  
Seyed Ali Jazayeri

In recent years, the design of an efficient cooling system together with good thermal efficiency for a new engine is becoming a critical task and therefore the need for an accurate and fast thermo-fluid simulation of engine cooling system is of vital importance. In this study, a detailed CFD and thermal FE simulation of a 12 cylinders V-type medium speed heavy duty diesel engine cooling system has been carried out using ANSYS-CFX commercial code. At first, a global model, for one bank with six cylinders, has been simulated using appropriate mesh density which ensures the accuracy of the results together with reasonable computational time. At this stage, the worst cylinder has been selected based on the wall temperature and the cooling flow rate. Later, using the inlet and outlet boundary conditions extracted from the global model, a series of detailed thermo-fluid analyses have been conducted for the worst cylinder with a finer mesh. The subcooled nucleate boiling heat transfer computation is carried out using the boiling departure lift-off (BDL) model, in which the total heat flux is assumed to be additively composed of a forced convective and a nucleate boiling component. In order to obtain the temperature field for components under consideration, a comprehensive thermal analysis has been preformed coupling with the detailed CFD analyses to reach an accepted value through transferring data between the CFD and FEA software. This method leads to an accurate prediction of the wall temperature and heat flux. It is observed that at hot spots, nucleate boiling occurs for low coolant flow regions specifically around the cylinder head’s exhaust port and liner coolant side wall. Also a considerable increment in the Heat Transfer Coefficient (HTC) has been observed on the superheated regions where the boiling is initiated.


Author(s):  
Roberto Cipollone ◽  
Carlo Villante

Cooling system design has a crucial role in defining engine performance, operational limits and thermal comfort. Many further improvements with respect to the actual situation can be obtained through a more accurate control of an-board thermal needs. To this new interest the definition of new technical specifications must follow. The technical literature, however, seems not fully satisfying this need, not focusing on the influence of these technical specifications on system design, reliability and costs. In this paper the authors present a contribution in this direction, showing the capabilities of an active intelligent management of the engine cooling system. This can be obtained through different control strategies, strongly diversified for their cost-performance ratio. The potentiality of a model-based controller has been also investigated and compared with the correspondent closed-loop controller.


2021 ◽  
Author(s):  
Fabricio Thomaz ◽  
Glauber Assungao Resende de Paula ◽  
Augusto Cesar Teixeira Malaquias ◽  
Jose Guilherme Coelho Baeta

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