scholarly journals Imaging of Fuel-Film Evaporation and Combustion in a Direct-Injection Model Experiment

Author(s):  
Niklas Jüngst ◽  
Sebastian Kaiser
Author(s):  
Kukwon Cho ◽  
Ronald O. Grover ◽  
Dennis Assanis ◽  
Zoran Filipi ◽  
Gerald Szekely ◽  
...  

A two-pronged experimental and computational study was conducted to explore the formation, transport, and vaporization of a wall film located on the piston surface within a four-valve, pent roof, direct-injection spark-ignition (DISI) engine, with the fuel injector located between the two intake valves. Negative temperature swings were observed at three piston locations during early injection, thus confirming the ability of fast-response thermocouples to capture the effects of impingement and heat loss associated with fuel film evaporation. Computational Fluid Dynamic (CFD) simulation results demonstrated that the fuel film evaporation process is extremely fast under conditions present during intake. Hence, the heat loss measured on the surface can be directly tied to the heating of the fuel film and its complete evaporation, with the wetted area estimated based on CFD predictions. This finding is critical for estimating the local fuel film thickness from measured heat loss. The simulated fuel film thickness and transport corroborated well temporally and spatially with measurements at thermocouple locations directly in the path of the spray, thus validating the spray and impingement models. Under the strategies tested, up to 23% of fuel injected impinges upon the piston and creates a fuel film with thickness of up to 1.2 μm. In summary, the study demonstrates the usefulness of heat flux measurements to quantitatively characterize the fuel film on the piston top and allows for validation of the CFD code.


Author(s):  
Kukwon Cho ◽  
Ronald O. Grover ◽  
Dennis Assanis ◽  
Zoran Filipi ◽  
Gerald Szekely ◽  
...  

A two-pronged experimental and computational study was conducted to explore the formation, transport, and vaporization of a wall film located at the piston surface within a four-valve, pent-roof, direct-injection spark-ignition engine, with the fuel injector located between the two intake valves. Negative temperature swings were observed at three piston locations during early injection, thus confirming the ability of fast-response thermocouples to capture the effects of impingement and heat loss associated with fuel film evaporation. Computational fluid dynamics (CFD) simulation results indicated that the fuel film evaporation process is extremely fast under conditions present during intake. Hence, the heat loss measured on the surface can be directly tied to the heating of the fuel film and its complete evaporation, with the wetted area estimated based on CFD predictions. This finding is critical for estimating the local fuel film thickness from measured heat loss. The simulated fuel film thickness and transport corroborated well temporally and spatially with measurements at thermocouple locations directly in the path of the spray, thus validating the spray and impingement models. Under the strategies tested, up to 23% of fuel injected impinges upon the piston and creates a fuel film with thickness of up to 1.2 μm. In summary, the study demonstrates the usefulness of heat flux measurements to quantitatively characterize the fuel film on the piston top and allows for validation of the CFD code.


2019 ◽  
Vol 21 (2) ◽  
pp. 302-318 ◽  
Author(s):  
Carl-Philipp Ding ◽  
David Vuilleumier ◽  
Namho Kim ◽  
David L Reuss ◽  
Magnus Sjöberg ◽  
...  

Mid-level ethanol/gasoline blends can provide knock resistance benefits for stoichiometric spark-ignition engine operation, but previous studies have identified challenges associated with spray impingement and wall wetting, leading to excessive particulate matter emissions. At the same time, stratified-charge spark-ignition operation can provide increased thermal efficiency, but care has to be exercised to avoid excessive in-cylinder soot formation. In support of the use of mid-level ethanol/gasoline blends in advanced spark-ignition engines, this study presents spray and fuel-film measurements in a direct-injection spark-ignition engine operated with a 30 vol.%/70 vol.% ethanol/gasoline blend (E30). Crank-angle resolved fuel-film measurements at the piston surface are conducted using two different implementations of the refractive index matching technique. A small-angle refractive index matching implementation allows quantification of the wetted area, while a large-angle refractive index matching implementation enables semi-quantitative measurements of fuel-film thickness and volume, in addition to fuel-film area. The fuel-film measurements show that both the amount of fuel deposited on the piston and the shape of the fuel-film patterns are strongly influenced by the injection timing, duration, intake pressure, and coolant temperature. For combinations of high in-cylinder gas density and long injection duration, merging of the individual spray plumes, commonly referred to as spray collapse, can cause a dramatic change to the shape and thickness of the wall fuel films. Overall, the study provides guidance to engine designers aiming at minimizing wall wetting through tailored combinations of injection timings and durations.


2011 ◽  
Vol 383-390 ◽  
pp. 1195-1201
Author(s):  
Jian Hao Zhou ◽  
Yin Nan Yuan ◽  
Kai Wu ◽  
Jia Yi Du

The fuel-film evaporation model and transient fuel-film compensator model were established. By virtue of Simulink, the validity of above models were verified. The square wave perturbation method was introduced. Basing numerous calibration, the fuel-film compensation strategy including zoned compensation and damping factors ware proposed. This new strategy can compensate in-cylinder fuel fluctuation effectively during transient conditions.


2020 ◽  
Vol 20 (4) ◽  
pp. 345-361
Author(s):  
Haydar M. Razoqe ◽  
Mahmoud A. Mashkour

The present research investigated multi-zone single-cylinder four-stroke direct-injection model. The model simulates closed cycle processes and describes the combustion behavior by employing thermodynamic equations of a penetration spray theories. The model has been coded on the base of the programming tools of Matlab software. In this simulation model, the combustion events is divided into five zones, in order to determine the amount of fuel, access air, and amount of products in each zone. The simulation model, produced in this work, provides a more accurate framework for zero dimensional model by introducing physical zones within the model that correspond to the combustion structures in the engine. Comparison the results of the simulation model with other methods in the published researches shows that the behavior of engine parameters with theoretical and experimental earlier works has a good agreement. From the simulation model results can be concluded that, there is a change in the limits of the combustion zones with changing engine speed, amount of injected fuel, intake air pressure, and temperature, especially in the rich premixed burn zone.    


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