Development and Application of Ring-Pack Model Integrating Global and Local Processes. Part 1: Gas Pressure and Dynamic Behavior of Piston Ring Pack

2017 ◽  
Vol 10 (4) ◽  
pp. 1927-1939 ◽  
Author(s):  
Yang Liu ◽  
Tian Tian
Author(s):  
F-M Meng ◽  
J-X Wang ◽  
K Xiao

The influences of particles in the gas flow passage of a piston ring pack on the tribolo-gical performances of rings were numerically investigated based on a modified blow-by equation incorporating the particle effect and associated equations. Meanwhile, the particle effect on the blow-by of rings, inter-ring gas pressure, friction force, stresses, pressure, and deformation of the ring was solved by the Runge—Kutta method and the fast Fourier transform (FFT) technique. The numerical results show that obvious changes in the blow-by of the ring and the inter-ring gas pressure can occur if the particle effect is considered. The effect depends on the combined effect of the area, position, and number of particles. Meanwhile, the friction force of the top face of the ring, and the maximum Von Mises stress of the inner ring surface, contact pressure, deformation, and maximum shear stress of the contacting surface of the ring can obviously increase because of the particle effect.


Author(s):  
Liang Liu ◽  
Tian Tian

A three-dimensional (3D) model for piston ring-pack dynamics and blow-by gas flow was developed to enable more in-depth analyses of the ring-pack performance. This model predicts the 3D dynamic behavior of compression rings and twin-land oil control ring due to the ring’s non-axisymmetric properties, bore distortion and piston secondary motion. Finite element beam theory is used for ring structure calculation. Gas flows along the axial and circumferential directions of the power cylinder system are resolved simultaneously with the ring dynamics. The model was applied to a heavy-duty diesel engine. Particular emphasis was placed on the dynamics of keystone type of top ring, and the stability of the second ring with a twist chamfer and twin-land oil control ring under the influence of piston secondary motion. The variations of the gas pressure and ring dynamic behavior along the circumference are discussed.


2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Wen-Bin Chen ◽  
De-Liang Liu ◽  
Jiu-Jun Xu ◽  
Ruo-Xuan Huang ◽  
Ze-Zhong Chen ◽  
...  

The piston ring pack and the ports on the cylinder linear wall have a great impact on the performance of the two-stroke opposed-piston engine. In this work, a piston ring pack model for this type of engine was generated to incorporate the exhaust ports. The effect of the exhaust ports was considered by modifying the existing friction force equation and the gas flow continuity equations. The developed model was implemented in an opposed-piston opposed-cylinder engine (a specific type of opposed-piston engine) to investigate the backpressure and the associated axial movement of all the rings of the piston ring pack under various working conditions. The results show that the gas pressure in all the regions of the piston ring pack and the axial movement of the rings are strongly affected by the exhaust ports. The gas pressure in some regions of the ring pack declines with the increase of the engine speed, while the effect of the combustion pressure (CP) on the axial movement of the ring pack can be neglected.


2019 ◽  
Vol 13 (3) ◽  
pp. 5513-5527
Author(s):  
J. W. Tee ◽  
S. H. Hamdan ◽  
W. W. F. Chong

Fundamental understanding of piston ring-pack lubrication is essential in reducing engine friction. This is because a substantial portion of engine frictional losses come from piston-ring assembly. Hence, this study investigates the tribological impact of different piston ring profiles towards engine in-cylinder friction. Mathematical models are derived from Reynolds equation by using Reynolds’ boundary conditions to generate the contact pressure distribution along the complete piston ring-pack/liner conjunction. The predicted minimum film thickness is then used to predict the friction generated between the piston ring-pack and the engine cylinder liner. The engine in-cylinder friction is predicted using Greenwood and Williamson’s rough surface contact model. The model considers both the boundary friction and the viscous friction components. These mathematical models are integrated to simulate the total engine in-cylinder friction originating from the studied piston ring-pack for a complete engine cycle. The predicted minimum film thickness and frictional properties from the current models are shown to correlate reasonably with the published data. Hence, the proposed mathematical approach prepares a simplistic platform in predicting frictional losses of piston ring-pack/liner conjunction, allowing for an improved fundamental understanding of the parasitic losses in an internal combustion engine.


2018 ◽  
Author(s):  
Petr Veigend ◽  
Gabriela Necasov ◽  
Peter Raffai ◽  
Vclav Åtek ◽  
Jir Kunovsk

Author(s):  
Matthias Stark ◽  
Richard Mittler

Approaching a characterization of different contributors to the lube oil balance of an engine becomes important when aiming at enhancing lubrication performance and reducing its contribution to exhaust gas emissions. It is essential to quantify relevant data helping to determine lubrication losses related to particular tribosystem components. Recent activities focused on rating distinct tribosystem component effects on their contribution to total lube oil consumption and the possibility to most effectively modify those. This paper thus describes the most effective tribosystem component modifications, consisting of the application of a substantially modified piston ring pack and the introduction of lube oil accumulating grooves in order to considerably enhance lubrication performance. A proper prediction of piston ring pack dynamics and tribodynamic effects on the lube oil film is essential to design a superior piston ring pack in terms of an optimized piston running behaviour and lube oil transportation. One major step designing such a ring pack is based on the consequent application of a novel 3D piston ring pack simulation tool to enhance lube oil transportation characteristics and distribution. Lube oil accumulating grooves are introduced to reduce lubrication losses due to so called ring pack spray. The ring pack spray is a result of accumulated lubricant in the pressurized piston ring pack expanding into the scavenge air receiver during the scavenging phase. Mentioned effect was analysed in detail in order to determine the amount of related lubricant losses. Investigations in this context lead to the application of lube oil accumulating grooves and hence can be considered an important design aspect to reduce total lube oil consumption. Tribosystem performance validation was performed on the basis of the application of an SO2 tracing technology on a full scale engine test in order to determine relevant tribosystem component modifications in real time. The sulphur content of fuel and lube oil considerably influences the formation of particulate matter in the exhaust gas, following chemical reactions of sulphur oxidation. Hence detecting SO2 in the exhaust gas is a direct measure to determine the amount of lubricant in the exhaust gas composition. Finally this report demonstrates measurement results describing the superior performance of the modified tribosystem.


Author(s):  
SR Bewsher ◽  
M Mohammadpour ◽  
H Rahnejat ◽  
G Offner ◽  
O Knaus

In order to accurately predict the lubricant film thickness and generated friction in any tribological contact, it is important to determine appropriate boundary conditions, taking into account the oil availability and extent of starvation. This paper presents a two-dimensional hydrodynamic model of a piston ring pack for prediction of lubricant film thickness, friction and total power loss. The model takes into account starvation caused by reverse flow at the conjunctional inlet wedge, and applied to a ring pack, comprising a compression and scraper ring. Inlet boundaries are calculated for an engine cycle of a four-cylinder, four-stroke gasoline engine operating at 1500 r/min with conditions pertaining to the New European Drive Cycle. The analysis shows the two main sources of starvation: first, due to a physical lack of inlet meniscus and second, due to reverse flow at the inlet wedge significantly affecting the prevailing conditions from the generally assumed idealised boundary conditions. Such an approach has not hitherto been reported in literature.


2019 ◽  
Vol 21 (9) ◽  
pp. 1647-1661 ◽  
Author(s):  
Cristiana Delprete ◽  
Abbas Razavykia ◽  
Paolo Baldissera

This article presents a detailed analytical model to evaluate piston skirt tribology under hydrodynamic lubrication. The contribution of the piston ring pack lubrication has been taken into account to study piston secondary motion and tribological performance. A system of nonlinear equations comprising Reynolds equation and force equilibrium is solved to calculate piston ring pack friction force and its moment about wrist pin axis. Instantaneous minimum oil film thickness at piston ring/liner interface has been estimated considering different boundary conditions: full Sommerfeld, oil separation, and Reynolds cavitation and reformation. The ring pack model has capability to be used for a wide range of ring face profiles under boundary and hydrodynamic lubrication. Piston secondary motion is evaluated using lubrication theory and equilibrium of forces and moments, to examine the effect of wrist pin location, piston skirt/liner clearance, and oil rheology. Numerical method and finite difference scheme have been used to define piston eccentricity and hydrodynamic pressure acting over the skirt.


2014 ◽  
Vol 16 (7) ◽  
pp. 908-921
Author(s):  
Wanyou Li ◽  
Yibin Guo ◽  
Xiqun Lu ◽  
Xuan Ma ◽  
Tao He ◽  
...  

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