Modal Analysis as a Design Tool for Dynamical Optimization of Common Rail Fuel Injection Systems

2015 ◽  
Author(s):  
Alessandro Ferrari ◽  
Federica Paolicelli
Keyword(s):  
Modal Analysis ◽  
Fuel Injection ◽  
Design Tool ◽  
Common Rail ◽  
Dynamical Optimization

Influence of deforming of common rail diesel injectors parts on the fuel injection process

2021 ◽  
pp. 4-12
Author(s):  
Keyword(s):  
High Pressures ◽  
Fuel Injection ◽  
Experimental Studies ◽  
Common Rail ◽  
Electronic Control ◽  
Fuel System ◽  
Fuel Supply ◽  
Injection Process ◽  
Injection Cycle

Experimental studies have revealed a significant impact of deformation of Сommon Rail injector parts on the fuel supply process. High pressures alter the structure of the fuel supply cy-cle. Theforward front of the fuel supply cycle begins with the stage of unloading the deformed parts of the injector. The rear front of the fuel supply cycle ends with the stage of deformation of the injector parts. The calculated and experimental determination of cyclic fuel supply gave similar results. The developed method of determining the duration of the injection cycle stages creates a basis for experimental verification of mathematical models. Keywords: injector, Common Rail, diesel, fuel system, electronic control, needle, fuel injection

scholarly journals FPGA Based Engine Control Module for Fuel Injection System

2019 ◽  
Vol 8 (10) ◽  
pp. 3888-3892
Keyword(s):  
Fuel Injection ◽  
Design Tool ◽  
Operating Conditions ◽  
Injection System ◽  
Fuel Injection System ◽  
Engine Control ◽  
Computationally Efficient ◽  
Control Module ◽  
Fuel Prices ◽  
Ecm Architecture

Fuel injection system is an indispensible part of the present day automobiles. The depletion of the fuels along with continuous surge in the fuel prices has made it imperative to use fuel economically and restricting the wastage to a minimum. Contrary to the carburetor, using predefined amount of fuel irrespective of the environment, Fuel Injection System uses just the required amount of fuel based on the operating conditions as sensed by the Engine Control Module (ECM). Numerous parameters are required to be sensed by the ECM to achieve optimum efficiency of the engine. To handle the processing of such large number of parameters, a robust architecture is required. This paper presents the design and implementation of ECM utilized in Electronic Fuel Injection (EFI) system on a Field Programmable Gate Array. The ECM architecture discussed in the proposed system is computationally efficient enough to fulfill ever-increasing functionalities of the ECM. The main objective of this research is to sense the parameters required for the ECM analysis and to interpret and analyze this data and accordingly control the solenoid (actuator). The CAN controller is also deployed in an FPGA to facilitate the communication between ECM and Human Machine Interface (HMI) to indicate the parameters sensed by the sensor on the LCD. The target device (FPGA) for this work is Xilinx Spartan 3E and the design tool is Xilinx ISE 14.7 with the ECM and CAN controller being modeled in Verilog Hardware Description Language (HDL).

scholarly journals Diagnostics of common rail components based on pressure curves in the fuel rail

2018 ◽  
Vol 173 (2) ◽  
pp. 3-8
Author(s):  
Mirosław KARCZEWSKI ◽  
Krzysztof KOLIŃSKI
Keyword(s):  
High Pressure ◽  
Fuel Injection ◽  
Dynamic Pressure ◽  
Common Rail ◽  
Injection System ◽  
Fuel Injector ◽  
Labview Software ◽  
Cr System ◽  
Data Acquisition Module ◽  
Pressure Changes

Majority of modern diesel engines is fitted with common-rail (CR) fuel systems. In these systems, the injectors are supplied with fuel under high pressure from the fuel rail (accumulator). Dynamic changes of pressure in the fuel rail are caused by the phenomena occurring during the fuel injection into the cylinders and the fuel supply to the fuel rail through the high-pressure fuel pump. Any change in this process results in a change in the course of pressure in the fuel rail, which, upon mathematical processing of the fuel pressure signal, allows identification of the malfunction of the pump and the injectors. The paper presents a methodology of diagnosing of CR fuel injection system components based on the analysis of dynamic pressure changes in the fuel rail. In the performed investigations, the authors utilized LabView software and a µDAC data acquisition module recording the fuel pressure in the rail, the fuel injector control current and the signal from the camshaft position sensor. For the analysis of the obtained results, ‘FFT’ and ‘STFT’ were developed in order to detect inoperative injectors based on the curves of pressure in the fuel rail. The performed validation tests have confirmed the possibility of identification of malfunctions in the CR system based on the pressure curves in the fuel rail. The ‘FFT’ method provides more information related to the system itself and accurately shows the structure of the signal, while the ’STFT’ method presents the signal in such a way as to clearly identify the occurrence of the fuel injection. The advantage of the above methods is the accessibility to diagnostic parameters and their non-invasive nature.

scholarly journals Organization of Six-Cylinder Tractor Diesel Working Process

2021 ◽  
Vol 20 (5) ◽  
pp. 427-433
Author(s):  
G. M. Kuharonak ◽  
M. Klesso ◽  
A. Predko ◽  
D. Telyuk
Keyword(s):  
Combustion Chamber ◽  
Fuel Injection ◽  
Injection Pressure ◽  
Common Rail ◽  
Injection System ◽  
Fuel Injection System ◽  
Rotary Valve ◽  
Original Design ◽  
Working Process ◽  
Common Rail System

The purpose of the work is to consider the organization of the working process of six-cylinder diesel engines with a power of 116 and 156 kW and exhaust gas recirculation. The following systems and components were used in the experimental configurations of the engine: Common Rail BOSСH accumulator fuel injection system with an injection pressure of 140 MPa, equipped with electro-hydraulic injectors with seven-hole nozzle and a 500 mm3 hydraulic flow; direct fuel injection system with MOTORPAL fuel pump with a maximum injection pressure of 100 MPa, equipped with MOTORPAL and AZPI five-hole nozzle injectors; two combustion chambers with volumes of 55 and 56 cm3 and bowl diameters of 55.0 and 67.5 mm, respectively; cylinder heads providing a 3.0–4.0 swirl ratio for Common Rail system, 3.5–4.5 for mechanical injection system. The recirculation rate was set by gas throttling before the turbine using a rotary valve of an original design. The tests have been conducted at characteristic points of the NRSC cycle: minimum idle speed 800 rpm, maximum torque speed 1600 rpm, rated power speed 2100 rpm. It has been established that it is possible to achieve the standards of emissions of harmful substances: on the 116 kW diesel engine using of direct-action fuel equipment and a semi-open combustion chamber; on the 156 kW diesel using Common Rail fuel supply system of the Low Cost type and an open combustion chamber.

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