Additional Power Generation from the Exhaust Gas of a Diesel Engine Using Ammonia as the Working Fluid

Author(s):  
Saiful Bari ◽  
Shekh Rubaiyat
Author(s):  
Shekh N. Hossain ◽  
S. Bari

High temperature diesel engine exhaust gas can be an important source of heat to operate a bottoming Rankine cycle to produce additional power. In this research, an experiment was performed to calculate the available energy in the exhaust gas of an automotive diesel engine. A shell and tube heat exchanger was used to extract heat from the exhaust gas, and the performance of two shell and tube heat exchangers was investigated with parallel flow arrangement using water as the working fluid. The heat exchangers were purchased from the market. As the design of these heat exchangers was not optimal, the effectiveness was found to be 0.52, which is much lower than the ideal one for this type of application. Therefore, with the available experimental data, the important geometric aspects of the heat exchanger, such as the number and diameter of the tubes and the length and diameter of the shell, were optimized using computational fluid dynamics (CFD) simulation. The optimized heat exchanger effectiveness was found to be 0.74. Using the optimized heat exchangers, simulation was conducted to estimate the possible additional power generation considering 70% isentropic turbine efficiency. The proposed optimized heat exchanger was able to generate 20.6% additional power, which resulted in improvement of overall efficiency from 30% to 39%. Upon investigation of the effect of the working pressure on additional power generation, it was found that higher additional power can be achieved at higher working pressure. For this particular application, 30 bar was found to be the optimum working pressure at rated load. The working pressure was also optimized at part load and found that 2 and 20 were the optimized working pressures for 25% and 83% load. As a result 1.8% and 13.3% additional power were developed, respectively. Thus, waste heat recovery technology has a great potential for saving energy, improving overall engine efficiency, and reducing toxic emission per kilowatt of power generation.


2011 ◽  
Vol 383-390 ◽  
pp. 6110-6115
Author(s):  
Hong Liang ◽  
Xing Liu ◽  
Hong Guang Zhang ◽  
Bin Liu ◽  
Yan Chen ◽  
...  

According to the analysis of heat balance, about 1/3 of the fuel combustion heat is taken away into the ambience by exhaust gas of diesel engine. Depending on the characteristics of the diesel, this paper uses a special system to recover this waste heat, in which the organic Rankine cycle is combined with a single screw expander. The economy should be improved by using this system in the diesel. The model of this system is designed in Matlab combined with REFPROP. Using this way, the thermodynamic parameters should be calculated and the thermodynamic properties of this system with different working fluids should be analyzed. At last, R245fa, R245ca, R123 and R141b are selected as the alternative refrigerants used in this system.


2014 ◽  
Vol 960-961 ◽  
pp. 405-409
Author(s):  
Jun Qi Dong ◽  
Jiang Zhang Wang ◽  
Rong You Zhang

Based on the waste heat characteristics of the coolant and exhaust gas from diesel engine, the Organic Rankine Cycle (ORC) commercial plant had been developed. The working fluid was the R245fa, and the plate type heat exchangers were used as the condenser and evaporator in the ORC systems. The performance of condenser and evaporator had been simulated and developed using the effective-NTU method. Using the engine jacket coolant as the heating media, the coolant absorbs the waste heat from the exhaust gas and engine cylinders. The ORC system and engine can stably run for a long time without frequent control acting. The ORC systems can bring the 14.6 kw electric energy in the stable condition. The efficiency based on the first law of thermodynamics is 7.2%; complete generating efficiency is 6.25%.


Author(s):  
Thomas Bexten ◽  
Sophia Jörg ◽  
Nils Petersen ◽  
Manfred Wirsum ◽  
Pei Liu ◽  
...  

Abstract Climate science shows that the limitation of global warming requires a rapid transition towards net-zero emissions of green house gases (GHG) on a global scale. Expanding renewable power generation in a significant way is seen as an imperative measure within this transition. To compensate for the inherent volatility of wind- and solar-based power generation, flexible and dispatchable power generation technologies such as gas turbines are required. If operated with CO2-neutral fuels such as hydrogen or in combination with carbon capture plants, a GHG-neutral gas turbine operation could be achieved. An effective leverage to enhance carbon capture efficiency and a possible measure to safely burn hydrogen in gas turbines is the partial external recirculation of exhaust gas. By means of a model-based analysis of an industrial gas turbine, the present study initially assesses the thermodynamic impact caused by a fuel switch from natural gas to hydrogen. Although positive trends such as increasing net electrical power output and thermal efficiency can be observed, the overall effect on the gas turbine process is only minor. In a following step, the partial external recirculation of exhaust gas is evaluated and compared both for the combustion of natural gas and hydrogen, regardless of potential combustor design challenges. The influence of altering working fluid properties throughout the whole gas turbine process is thermodynamically evaluated for ambient temperature recirculation and recirculation at an elevated temperature. A reduction in thermal efficiency can be observed as well as non-negligible changes of relevant process variables. These changes are are more distinctive at a higher recirculation temperature.


Author(s):  
Ming Zheng ◽  
David K. Irick ◽  
Jeffrey Hodgson

For diesel engines (CIDI) the excessive use of exhaust gas recirculation (EGR) can reduce in-cylinder oxides of nitrogen (NOx) generation dramatically, but engine operation can also approach zones with high instabilities, usually accompanied with high cycle-to-cycle variations and deteriorated emissions of total hydrocarbon (THC), carbon monoxide (CO), and soot. A new approach has been proposed and tested to eliminate the influences of recycled combustibles on such instabilities, by applying an oxidation catalyst in the high-pressure EGR loop of a turbocharged diesel engine. The testing was directed to identifying the thresholds of stable operation at high rates of EGR without causing cycle-to-cycle variations associated with untreated recycled combustibles. The elimination of recycled combustibles using the oxidation catalyst showed significant influences on stabilizing the cyclic variations, so that the EGR applicable limits are effectively extended. The attainability of low NOx emissions with the catalytically oxidized EGR is also evaluated.


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