Torque Output Improvement for S-cam Drum Brakes using DOE Methods (per ASTM E1169-07) and the SAE J2115-06 Inertia Dynamometer Test Procedure

2013 ◽  
Author(s):  
Carlos Agudelo ◽  
Raleigh Belcher ◽  
Dhawal Dharaiya
Author(s):  
Xiaoying Wang ◽  
Zijie Fan ◽  
Jia Li ◽  
LiangJin Gui

The research on the dynamic strain of drum brakes is of great significance in performance evaluation, structure optimization and fatigue prediction. Based on current research of strain experiments and measuring technology, a new test procedure is proposed to investigate strain and temperature information of a working drum. Wireless data acquisition system and high-temperature strain gauges are applied. The strain-time and temperature-time curves are studied on the conditions of emergency brake and continuous brake. A tribological and thermo-mechanical analysis are conducted by using software ABAQUS. Results show that the strain is uneven when the drum contacts different zones of friction plates. Seasonal variation is another feature and a set of four wave crests repeats during the rotation. Meanwhile, thermal effect is proved important to strain. The simulation results coincide well with experiments, proving that this method provides a practical way to verify the calculation. The study also lays the foundation for the following fatigue analysis and optimization design.


1999 ◽  
Vol 15 (2) ◽  
pp. 91-98 ◽  
Author(s):  
Lutz F. Hornke

Summary: Item parameters for several hundreds of items were estimated based on empirical data from several thousands of subjects. The logistic one-parameter (1PL) and two-parameter (2PL) model estimates were evaluated. However, model fit showed that only a subset of items complied sufficiently, so that the remaining ones were assembled in well-fitting item banks. In several simulation studies 5000 simulated responses were generated in accordance with a computerized adaptive test procedure along with person parameters. A general reliability of .80 or a standard error of measurement of .44 was used as a stopping rule to end CAT testing. We also recorded how often each item was used by all simulees. Person-parameter estimates based on CAT correlated higher than .90 with true values simulated. For all 1PL fitting item banks most simulees used more than 20 items but less than 30 items to reach the pre-set level of measurement error. However, testing based on item banks that complied to the 2PL revealed that, on average, only 10 items were sufficient to end testing at the same measurement error level. Both clearly demonstrate the precision and economy of computerized adaptive testing. Empirical evaluations from everyday uses will show whether these trends will hold up in practice. If so, CAT will become possible and reasonable with some 150 well-calibrated 2PL items.


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