Enabling High Efficiency Direct Injection Engine with Naphtha Fuel through Partially Premixed Charge Compression Ignition Combustion

Author(s):  
Junseok Chang ◽  
Gautam Kalghatgi ◽  
Amer Amer ◽  
Yoann Viollet
2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Jihad A. Badra ◽  
Jaeheon Sim ◽  
Ahmed Elwardany ◽  
Mohammed Jaasim ◽  
Yoann Viollet ◽  
...  

Gasoline compression ignition (GCI), also known as partially premixed compression ignition (PPCI) and gasoline direct injection compression ignition (GDICI), engines have been considered an attractive alternative to traditional spark ignition (SI) engines. Lean-burn combustion with the direct injection of fuel eliminates throttle losses for higher thermodynamic efficiencies, and the precise control of the mixture compositions allows better emission performance such as NOx and particulate matter (PM). Recently, low octane gasoline fuel has been identified as a viable option for the GCI engine applications due to its longer ignition delay characteristics compared to diesel and lighter evaporation compared to gasoline fuel (Chang et al., 2012, “Enabling High Efficiency Direct Injection Engine With Naphtha Fuel Through Partially Premixed Charge Compression Ignition Combustion,” SAE Technical Paper No. 2012-01-0677). The feasibility of such a concept has been demonstrated by experimental investigations at Saudi Aramco (Chang et al., 2012, “Enabling High Efficiency Direct Injection Engine With Naphtha Fuel Through Partially Premixed Charge Compression Ignition Combustion,” SAE Technical Paper No. 2012-01-0677; Chang et al., 2013, “Fuel Economy Potential of Partially Premixed Compression Ignition (PPCI) Combustion With Naphtha Fuel,” SAE Technical Paper No. 2013-01-2701). The present study aims to develop predictive capabilities for low octane gasoline fuel compression ignition (CI) engines with accurate characterization of the spray dynamics and combustion processes. Full three-dimensional simulations were conducted using converge as a basic modeling framework, using Reynolds-averaged Navier–Stokes (RANS) turbulent mixing models. An outwardly opening hollow-cone spray injector was characterized and validated against existing and new experimental data. An emphasis was made on the spray penetration characteristics. Various spray breakup and collision models have been tested and compared with the experimental data. An optimum combination has been identified and applied in the combusting GCI simulations. Linear instability sheet atomization (LISA) breakup model and modified Kelvin–Helmholtz and Rayleigh–Taylor (KH-RT) break models proved to work the best for the investigated injector. Comparisons between various existing spray models and a parametric study have been carried out to study the effects of various spray parameters. The fuel effects have been tested by using three different primary reference fuel (PRF) and toluene primary reference fuel (TPRF) surrogates. The effects of fuel temperature and chemical kinetic mechanisms have also been studied. The heating and evaporative characteristics of the low octane gasoline fuel and its PRF and TPRF surrogates were examined.


Author(s):  
R Murugan ◽  
D Ganesh ◽  
G Nagarajan

Previous studies on reactivity controlled compression ignition combustion indicated that, reducing the hydrocarbon and carbon monoxide emissions at low load conditions still remains a challenge because of lower in-cylinder temperatures due to lower global reactivity gradient and reduced oxidation process. Research in this direction has not been reported so far and with this motivation, an attempt has been made to increase the global reactivity gradient and oxidation of fuel–air mixture by converting the low reactivity fuel methanol into medium reactivity fuel. This is achieved by mixing high octane oxygenated fuel, methanol (Octane Number: 110), with an oxygenated better cetane and volatility fuels like polyoxymethylene dimethyl ether (Cetane Number: 78) and isobutanol (Cetane Number: 15). The medium reactivity fuel with multiple direct injection of diesel fuel timed the combustion of dual fuel–air mixture to avoid too late or too advanced combustion which are the prime factors in controlling the unburnt emissions in a low temperature combustion process. Four medium reactivity fuel samples, M80IB20, M60IB40, M90P10, and M80P20, on percentage volume basis have been prepared and tested on the modified on-road three-cylinder turbocharged common rail direct injection diesel engine to demonstrate higher indicated thermal efficiency and potential reduction in unburnt and oxides of nitrogen/particulate matter emissions from reactivity controlled compression ignition combustion. Experimental results show that, use of medium reactivity fuel with optimized diesel injection strategy resulted in 66% decrease in hydrocarbon emission and 74% decrease in carbon monoxide emission by enhancing the oxidation of fuel–air mixture at lower temperatures which is evidently noticed in the combustion characteristics. Further reduction in hydrocarbon and carbon monoxide emission of about 90% has been achieved by integrating the diesel oxidation catalyst with the engine.


Author(s):  
Alexander K. Voice ◽  
Praveen Kumar ◽  
Yu Zhang

Light-end fuels have recently garnered interest as potential fuel for advanced compression ignition (CI) engines. This next generation of engines, which aim to combine the high efficiency of diesel engines with the relative simplicity of gasoline engines, may allow engine manufacturers to continue improving efficiency and reducing emissions without a large increase in engine and aftertreatment system complexity. In this work, a 1D heavy-duty engine model was validated with measured data and then used to generate boundary conditions for the detailed chemical kinetic simulation corresponding to various combustion modes and operating points. Using these boundary conditions, homogeneous simulations were conducted for 242 fuels with research octane number (RON) from 40 to 100 and sensitivity (S) from 0 to 12. Combustion phasing (CA50) was most dependent on RON and less dependent on S under all conditions. Both RON and S had a greater effect on combustion phasing under partially premixed compression ignition (PPCI) conditions (19.3 deg) than under mixing-controlled combustion (MCC) conditions (5.8 deg). The effect of RON and S were also greatest for the lowest reactivity (RON > 90) fuels and under low-load conditions. The results for CA50 reflect the relative ignition delay for the various fuels at the start-of-injection (SOI) temperature. At higher SOI temperatures (>950K), CA50 was found to be less dependent on fuel sensitivity due to the convergence of ignition delay behavior of different fuels in the high-temperature region. Combustion of light-end fuels in CI engines can be an important opportunity for regulators, consumers, and engine-makers alike. However, selection of the right fuel specifications will be critical in development of the combustion strategy. This work, therefore, provides a first look at quantifying the effect of light-end fuel chemistry on advanced CI engine combustion across the entire light-end fuel reactivity space and provides a comparison of the trends for different combustion modes.


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