Simulation of High Efficiency Heavy Duty SI Engines Using Direct Injection of Alcohol for Knock Avoidance

2008 ◽  
Vol 1 (1) ◽  
pp. 1186-1195 ◽  
Author(s):  
Paul N. Blumberg ◽  
Leslie Bromberg ◽  
Hyungsuk Kang ◽  
Chun Tai
Keyword(s):  
High Efficiency ◽  
Direct Injection ◽  
Heavy Duty ◽  
Si Engines

Investigation of Injection Strategies to Improve High Efficiency RCCI Combustion With Diesel and Gasoline Direct Injection

2012 ◽  
Author(s):  
Martin L. Wissink ◽  
Jae H. Lim ◽  
Derek A. Splitter ◽  
Reed M. Hanson ◽  
Rolf D. Reitz
Keyword(s):  
High Efficiency ◽  
Direct Injection ◽  
High Reactivity ◽  
Gasoline Direct Injection ◽  
Cylinder Wall ◽  
Nox Emissions ◽  
Heavy Duty ◽  
Fuel Vaporization ◽  
Heavy Duty Diesel ◽  
Injection Strategies

Experiments were performed to investigate injection strategies for improving engine-out emissions of RCCI combustion in a heavy-duty diesel engine. Previous studies of RCCI combustion using port-injected low-reactivity fuel (e.g., gasoline or iso-octane) and direct-injected high-reactivity fuel (e.g., diesel or n-heptane) have reported greater than 56% gross indicated thermal efficiency while meeting the EPA 2010 heavy-duty PM and NOx emissions regulations in-cylinder. However, CO and UHC emissions were higher than in diesel combustion. This increase is thought to be caused by crevice flows of trapped low-reactivity fuel and lower cylinder wall temperatures. In the present study, both the low- and high-reactivity fuels were direct-injected, enabling more precise targeting of the low-reactivity fuel as well as independent stratification of equivalence ratio and reactivity. Experiments with direct-injection of both gasoline and diesel were conducted at 9 bar IMEP and compared to results from experiments with port-injected gasoline and direct-injected diesel at matched conditions. The results indicate that reductions in UHC, CO, and PM are possible with direct-injected gasoline, while maintaining similar gross indicated efficiency as well as NOx emissions well below the EPA 2010 heavy-duty limit. Additionally, experimental results were simulated using multi-dimensional modeling in the KIVA-3V code coupled to a Discrete Multi-Component fuel vaporization model. The simulations suggest that further UHC reductions can be made by using wider injector angles which direct the gasoline spray away from the crevices.

scholarly journals Alcohol lean burn in heavy duty engines: Achieving 25 bar IMEP with high efficiency in spark ignited operation

2020 ◽  
pp. 146808742097289
Author(s):  
Senthil Krishnan Mahendar ◽  
Tara Larsson ◽  
Anders Christiansen Erlandsson
Keyword(s):  
High Efficiency ◽  
Peak Load ◽  
Cost Savings ◽  
Stable Operation ◽  
Heavy Duty ◽  
Lean Burn ◽  
Load Range ◽  
Improve Efficiency ◽  
Si Engines ◽  
Marginal Improvement

Knock is the most crucial limitation in attaining the peak load required at high efficiency in heavy duty (HD) spark ignition (SI) engines. Renewable fuels such as ethanol and methanol have high resistance to autoignition and can help overcome this limitation. To reduce knock and improve efficiency further, dilution can be used to add specific heat capacity and reduce combustion temperature. This work studied diluted combustion and knock characteristics of gasoline, ethanol, and methanol on a HD SI single cylinder engine for a wide load range. Ethanol and methanol displayed excellent knock resistance which allowed a peak gross IMEP of 25.1 and 26.8 bar respectively, compared to gasoline which only reached 8.3 bar at [Formula: see text]1.4 with a compression ratio of 13. Over 18% increase in gross IMEP was possible for gasoline and ethanol when increasing air excess ratio from 1 to 1.4. Methanol achieved the target gross IMEP at [Formula: see text]1 and required no spark retard at [Formula: see text]1.6. A peak indicated efficiency above 48% was recorded for ethanol and methanol at [Formula: see text]1.6 and gross IMEP of approximately 21 bar. At part loads, stable operation was possible until [Formula: see text]1.8 for all fuels. Increase in intake temperature showed a marginal improvement in stability but no increase in lean limit. The concept shows promise as diluted combustion of ethanol and methanol reduced knock and achieved diesel baseline load. With optimization, there is potential to improve efficiency further and possible cost savings compared to commercial diesel engines.

Mapping the combustion modes of a dual-fuel compression ignition engine

2021 ◽  
pp. 146808742110183
Author(s):  
Jonathan Martin ◽  
André Boehman
Keyword(s):  
Direct Injection ◽  
Fuel Combustion ◽  
Dual Fuel ◽  
Compression Ignition ◽  
Compression Ignition Engine ◽  
Combustion Modes ◽  
Si Engines ◽  
Dual Fuel Combustion ◽  
Soot Emissions ◽  
Ci Engines

Compression-ignition (CI) engines can produce higher thermal efficiency (TE) and thus lower carbon dioxide (CO2) emissions than spark-ignition (SI) engines. Unfortunately, the overall fuel economy of CI engine vehicles is limited by their emissions of nitrogen oxides (NOx) and soot, which must be mitigated with costly, resource- and energy-intensive aftertreatment. NOx and soot could also be mitigated by adding premixed gasoline to complement the conventional, non-premixed direct injection (DI) of diesel fuel in CI engines. Several such “dual-fuel” combustion modes have been introduced in recent years, but these modes are usually studied individually at discrete conditions. This paper introduces a mapping system for dual-fuel CI modes that links together several previously studied modes across a continuous two-dimensional diagram. This system includes the conventional diesel combustion (CDC) and conventional dual-fuel (CDF) modes; the well-explored advanced combustion modes of HCCI, RCCI, PCCI, and PPCI; and a previously discovered but relatively unexplored combustion mode that is herein titled “Piston-split Dual-Fuel Combustion” or PDFC. Tests show that dual-fuel CI engines can simultaneously increase TE and lower NOx and/or soot emissions at high loads through the use of Partial HCCI (PHCCI). At low loads, PHCCI is not possible, but either PDFC or RCCI can be used to further improve NOx and/or soot emissions, albeit at slightly lower TE. These results lead to a “partial dual-fuel” multi-mode strategy of PHCCI at high loads and CDC at low loads, linked together by PDFC. Drive cycle simulations show that this strategy, when tuned to balance NOx and soot reductions, can reduce engine-out CO2 emissions by about 1% while reducing NOx and soot by about 20% each with respect to CDC. This increases emissions of unburnt hydrocarbons (UHC), still in a treatable range (2.0 g/kWh) but five times as high as CDC, requiring changes in aftertreatment strategy.

scholarly journals Octane Index Applicability over the Pressure-Temperature Domain

Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 607
Author(s):  
Tommy R. Powell ◽  
James P. Szybist ◽  
Flavio Dal Forno Chuahy ◽  
Scott J. Curran ◽  
John Mengwasser ◽  
...  
Keyword(s):  
High Efficiency ◽  
National Laboratory ◽  
Operating Conditions ◽  
Dominant Factor ◽  
Compression Ignition ◽  
Oak Ridge ◽  
Operating Modes ◽  
Wide Range ◽  
Thermodynamic Conditions ◽  
Si Engines

Modern boosted spark-ignition (SI) engines and emerging advanced compression ignition (ACI) engines operate under conditions that deviate substantially from the conditions of conventional autoignition metrics, namely the research and motor octane numbers (RON and MON). The octane index (OI) is an emerging autoignition metric based on RON and MON which was developed to better describe fuel knock resistance over a broader range of engine conditions. Prior research at Oak Ridge National Laboratory (ORNL) identified that OI performs reasonably well under stoichiometric boosted conditions, but inconsistencies exist in the ability of OI to predict autoignition behavior under ACI strategies. Instead, the autoignition behavior under ACI operation was found to correlate more closely to fuel composition, suggesting fuel chemistry differences that are insensitive to the conditions of the RON and MON tests may become the dominant factor under these high efficiency operating conditions. This investigation builds on earlier work to study autoignition behavior over six pressure-temperature (PT) trajectories that correspond to a wide range of operating conditions, including boosted SI operation, partial fuel stratification (PFS), and spark-assisted compression ignition (SACI). A total of 12 different fuels were investigated, including the Co-Optima core fuels and five fuels that represent refinery-relevant blending streams. It was found that, for the ACI operating modes investigated here, the low temperature reactions dominate reactivity, similar to boosted SI operating conditions because their PT trajectories lay close to the RON trajectory. Additionally, the OI metric was found to adequately predict autoignition resistance over the PT domain, for the ACI conditions investigated here, and for fuels from different chemical families. This finding is in contrast with the prior study using a different type of ACI operation with different thermodynamic conditions, specifically a significantly higher temperature at the start of compression, illustrating that fuel response depends highly on the ACI strategy being used.

scholarly journals Investigation into the Relationship between Super-Knock and Misfires in an SI GDI Engine

Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2099
Author(s):  
Jian Gao ◽  
Anren Yao ◽  
Yeyi Zhang ◽  
Guofan Qu ◽  
Chunde Yao ◽  
...  
Keyword(s):  
Pressure Fluctuation ◽  
Direct Injection ◽  
Exhaust Valve ◽  
Gasoline Direct Injection ◽  
Exhaust Pipe ◽  
Pressure Transducers ◽  
Spark Plug ◽  
Si Engines ◽  
Gdi Engine ◽  
The Relationship

The super-knock poses new challenges for further increasing the power density of spark ignition (SI) engines. The critical factors and mechanism connecting regarding the occurrence of super-knock are still unclear. Misfire is a common phenomenon in SI engines that the mixture in cylinder is not ignited normally, which is often caused by spark plug failure. However, the effect of misfire on engine combustion has not been paid enough attention to, particularly regarding connection to super-knock. The paper presents the results of experimental investigation into the relationship between super-knock and misfires at low speed and full load conditions. In this work, a boosted gasoline direct injection (GDI) engine with an exhaust manifold integrated in the cylinder head was employed. Four piezoelectric pressure transducers were used to acquire the data of a pressure trace in cylinder. The spark plugs of four cylinders were controlled manually, of which the ignition system could be cut off as demanded. In particular, a piezoelectric pressure transducer was installed at the exhaust pipe before the turbocharger to capture the pressure traces in the exhaust pipe. The results illustrated that misfires in one cylinder would cause super-knock in the other cylinders as well as the cylinder of itself. After one cylinder misfired, the unburned mixture would burn in the exhaust pipe to produce oscillating waves. The abnormal pressure fluctuation in the exhaust pipe was strongly correlated with the occurrence of super-knock. The sharper the pressure fluctuation, the greater the intensity of knock in the power cylinder. The cylinder whose exhaust valve overlapped with the exhaust valve of the misfired cylinder was prone to super-knock.

A New High-Efficiency Heavy-Duty Combustion Turbine 701F

1994 ◽  
Vol 116 (2) ◽  
pp. 389-394 ◽  
Author(s):  
I. Fukue ◽  
S. Aoki ◽  
K. Aoyama ◽  
S. Umemura ◽  
A. Merola ◽  
...  
Keyword(s):  
High Efficiency ◽  
Pressure Ratio ◽  
Heavy Duty ◽  
Test Program ◽  
Testing Program ◽  
Industrial Grade ◽  
Design Changes ◽  
Compressor Pressure Ratio ◽  
Verification Test ◽  
Reliability Verification

The 701F is a high-temperature 50 Hz industrial grade 220 MW size engine based on a scaling of the 501F 150 MW class 60 Hz machine, and incorporates a higher compressor pressure ratio to increase the thermal efficiency. The prototype engine is under a two-year performance and reliability verification testing program at MHI’s Yokohama Plant and was initially fired in June of 1992. This paper describes the 701F design features design changes made from 501F. The associated performance and reliability verification test program will also be presented.

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