Variable Inlet Guide Vanes in a Turbocharger Centrifugal Compressor: Local and Global Study

Author(s):  
H. Mohtar ◽  
P. Chesse ◽  
A. Yammine ◽  
J. F. Hetet
Author(s):  
Ronald P. Porter

A high efficiency, low cost gas compressor is under development. Design has been completed and fabrication is in process. The manufacturer’s background in centrifugal compressor design and current methodology is discussed along with product definition. Assembly and test of the first unit is planned for summer 1996. The design features a single-stage overhung centrifugal compressor, variable inlet guide vanes, and dry gas seals.


2020 ◽  
Vol 12 (11) ◽  
pp. 168781402097490
Author(s):  
Fenghui Han ◽  
Zhe Wang ◽  
Yijun Mao ◽  
Jiajian Tan ◽  
Wenhua Li

Inlet chambers (IC) are the typical upstream component of centrifugal compressors, and inlet guide vanes in the IC have a great impact on its internal flow and aerodynamic loss, which will significantly influence the performance of the downstream compressor stages. In this paper, an experimental study was carried out on the flow characteristics inside a radial IC of an industrial centrifugal compressor, including five testing sections and 968 measuring points for two schemes with and without guide vanes. Detailed distributions of flow parameters on each section were obtained as well as the overall performance of the radial IC, and the causes of the flow loss inside the IC and the non-uniformity of flow parameters at the outlet section were investigated. Besides, numerical simulations were performed to further analyze the flow characteristics inside the radial IC. The experimental and numerical results indicate that, in the scheme without guide vanes, sudden expansions in the spiral channel and flow separations in the annular convergence channel are the major sources of flow loss and distortions generated in the radial IC; while in the scheme with guide vanes, the flow impacts, separations and wakes caused by the inappropriate design of guide vanes are the main reasons for the flow loss of the IC itself and the uneven flow distributions at the IC outlet.


1991 ◽  
Vol 113 (4) ◽  
pp. 696-702 ◽  
Author(s):  
C. Rodgers

This paper describes the results of compressor rig testing with a moderately high specific speed, high inducer Mack number, single-stage centrifugal compressor, with a vaned diffuser, and adjustable inlet guide vanes (IGVs). The results showed that the high-speed surge margin was considerably extended by the regulation of the IGVs, even though the vaned diffuser was apparently operating stalled. Simplified one-dimensional analysis of the impeller and diffuser performances indicated that at inducer tip Mach numbers approaching and exceeding unity, the high-speed surge line was triggered by inducer stall. Also, IGV regulation increased impeller stability. This permitted the diffuser to operate stalled, providing the net compression system stability remained on a negative slope.


2017 ◽  
Author(s):  
Michele Becciani ◽  
Alessandro Bianchini ◽  
Matteo Checcucci ◽  
Lorenzo Ferrari ◽  
Michele De Luca ◽  
...  

Author(s):  
Yubao Tian ◽  
Yonghong Tang ◽  
Zhiheng Wang ◽  
Guang Xi

A shrouded centrifugal compressor model stage used for 120,000 m3/h oxygen production air separation unit was designed and tested at several IGV stagger angles from −15° to +60° and machine Mach number from 0.97 to 0.5. Present research works aimed to assess the influence of the adjustable IGVs and the IGV modeling on the shrouded centrifugal compressor performance characteristics and inlet flow field and to explore the effect factors of the CFD prediction accuracy and compressor stability at different IGV stagger angles. The measured results show that the model stage with 0° IGV stagger angle yields almost the same stagnation pressure ratio performance as the stage-only model but at a lower peak isentropic efficiency. With an appropriate IGV stagger angle setting ranging from −15° to +30°, the compressor stability could be efficiently enhanced. Numerical studies indicate that a large IGV hub gap may lead to a significant lag effect on the flow angle generated by the inlet guide vanes when increasing the IGV stagger angle.


Author(s):  
Nicolas Poujol ◽  
Isabelle Trébinjac ◽  
Pierre Duquesne

Abstract A research centrifugal compressor stage designed and built by Safran Helicopter Engines is tested at 3 IGV (Inlet Guide Vanes) stagger angles. The compressor stage includes 4 blade rows: axial inlet guide vanes, a backswept splittered impeller, a splittered vaned radial diffuser and axial outlet guide vanes. The methodology for calculating the performance is detailed, including the consideration of humidity in order to minimize errors related in particular to operating atmospheric conditions. The shift of the surge line towards lower mass flow rate as the IGV stagger angle increases highly depends on the rotation speed. The surge line shift is very small at low rotation speeds whereas it significantly increases at high rotation speeds. A firstorder stability analysis of the impeller and diffuser subcomponents shows that the diffuser (resp. impeller) is the first unstable component at low (resp. high) rotation speeds. This situation is unaltered by increasing the IGV stagger angle. At low rotation speeds below a given mass flow rate, rotating instabilities at the impeller inlet are detected at zero IGV stagger angle. Their occurrence is conditioned by the relative flow angle at the tip of the leading edge of the impeller. As the IGV stagger angle increases, the mass flow decreases to maintain a given inlet flow angle. Therefore, the onset of the rotating instabilities is delayed towards lower mass flow rates. At high rotation speeds, the absolute flow angle at the diffuser inlet near surge decreases as the IGV stagger angle increases. As a result, the flow is highly alternate over two adjacent channels of the radial diffuser beyond the surge line at IGV stagger angle of 0°.


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