Development of Fuel Injector and Fuel Pump for a Fuel Injection System to Use in Small Motorcycles

Author(s):  
Tatsuya Ujiie ◽  
Hidetoshi Saito ◽  
Minoru Ueda ◽  
Shunji Akamatsu ◽  
Akira Hayashi ◽  
...  
Author(s):  
Yong Yi ◽  
Aleksandra Egelja ◽  
Clement J. Sung

The development of a very high pressure diesel fuel injection system has been one of the key solutions to improve engine performance and to reduce emissions. The diesel fuel management in the injector directly affects how the fuel spray is delivered to the combustion chamber, and therefore affects the mixing, combustion and the pollutants formation. To design such a very high pressure diesel fuel injection system, an advanced CFD tool to predict the complex flow in the fuel injection system is required in the robust design process. In this paper, a novel 3D CFD dynamic mesh with cavitation model is developed to simulate the dynamic response of the needle motion of a diesel fuel injector corresponding to high common rail pressure and other dimensional design variables, coupling with the imbalance of the spring force and the flow force (pressure plus viscous force). A mixture model is used for cavitation resulting from high speed flow in fuel injector. Due to the lack of experimental data, the model presented in this paper is only validated by a limited set of experimental data. Required meshing strategy is also discussed in the paper.


Transport ◽  
2015 ◽  
Vol 31 (3) ◽  
pp. 305-311 ◽  
Author(s):  
Tomas Mickevičius ◽  
Stasys Slavinskas ◽  
Raimondas Kreivaitis

This paper presents a comparative experimental study for determining the effect of ethanol on functionality of a high pressure pump of the common rail fuel injection system. For experimental durability tests were prepared two identical fuel injection systems, which were mounted on a test bed for a fuel injection pump. One of the fuel injection systems was feed with diesel fuel; other fuel injection system was fuelled with ethanol–diesel fuel blend. A blend with 12% v/v ethanol and 88% v/v diesel fuel and low sulphur diesel fuel as a reference fuel were used in this study. To determine the effect of ethanol on the durability of the high pressure pump total fuel delivery performance and surface roughness of pump element were measured prior and after the test. Results show that the use of the ethanol–diesel blend tested produced a negative effect on the durability of the high pressure fuel pump. The wear of plungers and barrels when using ethanol–diesel fuel blend caused a decrease in fuel delivery up to 30% after 100 h of operation.


Author(s):  
A. F. Ali ◽  
G. E. Andrews

Emission results are presented for a jet shear layer flame stabiliser design consisting of a 90° conical flame stabiliser with an array of holes and a central annular vaporiser fuel injection system. This design was tested with premixed propane and air and with direct propane injection into the vaporiser at two blockages and approach velocities. The results showed that an array of jet shear layers could be fuelled by a single fuel injector without incurring excessive NOx emissions. An increase in the primary zone residence time was found to result in an improved combustion efficiency, with no increase in NOx, provided that the stabiliser blockage was increased to maintain the pressure loss.


2011 ◽  
Vol 341-342 ◽  
pp. 580-585
Author(s):  
Cai Ting ◽  
Deng Yong ◽  
Yi Dan Zhou

The objective of this paper is to analyze the closing time of fuel injector needle in electronic fuel injection system. The dynamics model and hydraulic simulation in AMESim software help to find the three critical parameters and the relationships between these three parameters and the needle closing time. Results show three directions to reduce the closing time of injector needle to meet the system requirements.


Author(s):  
John M. Gattoni ◽  
David M. Sykes ◽  
Paul E. Yelvington

Using the latest manufacturing technology and patented nozzle geometry, an innovative high-speed (two or more injections at an engine operating speed of 6,000 RPM), lightweight fuel injection system was developed that controls supercavitation within the fuel injector nozzle. The patented supercavitating fuel injector nozzle reduces the penetration length of the fuel spray by 25–30%, average droplet size by 15.5% when operating at the same fuel pressure, and improves droplet size uniformity over conventional nozzles. The combination of these properties represents a tremendous opportunity to improve fuel delivery in engines. In addition to the performance benefits, this technology could be easily implemented into any direct-injected engine system, both compression ignition and spark ignition engines, reciprocating and rotary, because only the nozzle assembly needs to be developed for that particular fuel injector platform.


Author(s):  
Q Huang ◽  
B Jones ◽  
N J Leighton

This paper describes a multi-point fuel injection system utilizing fiuidic devices as fuel injector stages for spark ignition engines. The novel fuel injector unit consists of no-moving-part fluidic devices controlled by a solenoid valve interface and unique air/fuel mixing nozzles for good fuel atomization. The results of laboratory tests show that the fluidic device stage has a fast dynamic response and its on/off switching delay to the control flow signal is within 1 ms. A balanced fuel distribution at the four fluidic injector stages (for a four-cylinder engine) and well-atomized air/fuel mixture at the mixing nozzles were obtained from this injection system. The engine tests show that this fuel injection system provides an extended lean limit of the air/fuel mixture, 7 per cent improvement in fuel economy and 10 per cent reduction in hydrocarbon (HC) emissions compared with a base-line carburetted fuelling system due to the improved fuel distribution and air/fuel mixing quality by the multi-point fluidic injection system.


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