Simulation of Piston Ring Dynamics and Their Effect on Oil Consumption

Author(s):  
Hubert M. Herbst ◽  
Hans H Priebsch
Author(s):  
Chao Cheng ◽  
Harold Schock ◽  
Dan Richardson

Second ring fluttering and radial ring collapse are recognized as having significant influences on engine blowby and oil consumption. As the gas flow is coupled with the piston ring motion, understanding the ring dynamics is important for understanding not only the engine blowby mechanism, but also oil consumption mechanisms and how to control them. Only second ring flutter and collapse that occurs around the top dead center (TDC) firing conditions is examined in this paper based on a modern heavy-duty diesel engine. However, the principles described are equally applicable to all engines. First, the authors describe the fundamental mechanisms of how second ring fluttering and radial ring collapse occur. This is described by examining the forces that are acting on the second ring. Then, two cases are shown. One case shows second ring flutter and the other case shows stable second ring motion. The reasons for these two different cases are explained, including the effect of static twist and the end gaps of the rings. A sensitivity study was performed to evaluate the effect of changing the top and second ring end gaps on ring lift. It was shown how the gaps could affect the second ring flutter and ring collapse. It is concluded that the second ring will be more likely to flutter or collapse if it has a negative static twist, if the second ring end gap is large, and/or if the top ring end gap is small. If the second ring does not flutter, it may still be possible to design the ring pack such that there is not any reverse blowby. However, this must be carefully studied and controlled or the second land pressures will be too high, resulting in reverse blowby and/or top ring lifting.


1997 ◽  
Author(s):  
Tian Tian ◽  
Remi Rabute ◽  
Victor W. Wong ◽  
John B. Heywood

Author(s):  
Chao Cheng ◽  
Harold Schock ◽  
Dan Richardson

Second ring fluttering and radial ring collapse are recognized as having significant influences on engine blowby and oil consumption. As the gas flow is coupled with the piston ring motion, understanding the ring dynamics is important for understanding not only the engine blowby mechanism, but also oil consumption mechanisms and how to control them. Only second ring flutter and collapse that occurs around the top dead center firing conditions is examined in this paper based on a modern heavy-duty diesel engine. However, the principles described are equally applicable to all engines. First, the authors describe the fundamental mechanisms of how second ring fluttering and radial ring collapse occurs. This is described by examining the forces that are acting on the second ring. Then, two cases are shown. One case shows second ring flutter and the other case shows stable second ring motion. The reasons for these two different cases are explained, including the effect of static twist and the end gaps of the rings. A sensitivity study was performed to evaluate the effect of changing the top and second ring end gaps on ring lift. It was shown how the gaps could affect the second ring flutter and ring collapse. It is concluded that the second ring will be more likely to flutter or collapse if it has a negative static twist, if the second ring end gap is large, and/or if the top ring end gap is small. If the second ring does not flutter, it may still be possible to design the ring pack such that there is not any reverse blowby. However, this must be carefully studied and controlled or the second land pressures will be too high, resulting in reverse blowby and/or top ring lifting.


Author(s):  
Matthias Stark ◽  
Richard Mittler

Approaching a characterization of different contributors to the lube oil balance of an engine becomes important when aiming at enhancing lubrication performance and reducing its contribution to exhaust gas emissions. It is essential to quantify relevant data helping to determine lubrication losses related to particular tribosystem components. Recent activities focused on rating distinct tribosystem component effects on their contribution to total lube oil consumption and the possibility to most effectively modify those. This paper thus describes the most effective tribosystem component modifications, consisting of the application of a substantially modified piston ring pack and the introduction of lube oil accumulating grooves in order to considerably enhance lubrication performance. A proper prediction of piston ring pack dynamics and tribodynamic effects on the lube oil film is essential to design a superior piston ring pack in terms of an optimized piston running behaviour and lube oil transportation. One major step designing such a ring pack is based on the consequent application of a novel 3D piston ring pack simulation tool to enhance lube oil transportation characteristics and distribution. Lube oil accumulating grooves are introduced to reduce lubrication losses due to so called ring pack spray. The ring pack spray is a result of accumulated lubricant in the pressurized piston ring pack expanding into the scavenge air receiver during the scavenging phase. Mentioned effect was analysed in detail in order to determine the amount of related lubricant losses. Investigations in this context lead to the application of lube oil accumulating grooves and hence can be considered an important design aspect to reduce total lube oil consumption. Tribosystem performance validation was performed on the basis of the application of an SO2 tracing technology on a full scale engine test in order to determine relevant tribosystem component modifications in real time. The sulphur content of fuel and lube oil considerably influences the formation of particulate matter in the exhaust gas, following chemical reactions of sulphur oxidation. Hence detecting SO2 in the exhaust gas is a direct measure to determine the amount of lubricant in the exhaust gas composition. Finally this report demonstrates measurement results describing the superior performance of the modified tribosystem.


2020 ◽  
Vol 2020 (0) ◽  
pp. J07119
Author(s):  
Bitong TAN ◽  
Tomoya TAKAKI ◽  
Yasuo MORIYOSHI ◽  
Tatuya KUBOYAMA
Keyword(s):  

2008 ◽  
Vol 16 (1) ◽  
pp. 127-146 ◽  
Author(s):  
Krisada Wannatong ◽  
Somchai Chanchaona ◽  
Surachai Sanitjai

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