Additive Manufacturing of Fine Lines and Embedded Electronics for use in Chip Carriers and Microelectronic Systems

2012 ◽  
Vol 2012 (1) ◽  
pp. 000946-000948
Author(s):  
Scott Lauer ◽  
Whitten Little ◽  
Pier Benci ◽  
Tim Schmitt ◽  
John Mazurowski
Keyword(s):  
Additive Manufacturing ◽  
Preliminary Test ◽  
Flexible Substrates ◽  
Additive Technology ◽  
Space Resolution ◽  
Microelectronic Devices ◽  
Layer Manufacturing ◽  
Embedded Electronics ◽  
Manufacturing Techniques ◽  
Line Space

Additive manufacturing is the application of layer manufacturing techniques to fabricate microelectronic products. These techniques differentiate themselves from incumbent technologies in that they only add material to build the device and are an alternative to subtractive technologies such as lithography that globally coat layers and then etch-away unrequired materials. In this paper we discuss an additive technology that performs material evaporation through shadow masks. This process has shown significant potential for the fabrication of chip packaging, microelectronic devices and circuitry; specifically, high density interposers, fine conductor lines and embedded components such as capacitors, resistors, and transistors. The process is compatible with a number of both rigid and flexible substrates and deposition materials. Examples of devices and lines that have been manufactured by this technique are shown and discussed. Preliminary test data shows line / space resolution that has reached 15 / 30 microns and better.

Precision Patterned Thin Films without Photolithography: Additive Manufacturing of Printed Electronics

2013 ◽  
Vol 2013 (1) ◽  
pp. 000927-000931 ◽  
Author(s):  
Scott Lauer ◽  
Whitten Little ◽  
Thomas Ambrose ◽  
Jeff Conrad ◽  
Tim Cowen
Keyword(s):  
Additive Manufacturing ◽  
Printed Electronics ◽  
Preliminary Test ◽  
Flexible Substrates ◽  
Additive Technology ◽  
Space Resolution ◽  
Microelectronic Devices ◽  
Layer Manufacturing ◽  
Manufacturing Techniques ◽  
Line Space

Additive manufacturing is the application of layer manufacturing techniques to fabricate microelectronic products. These techniques differentiate themselves from incumbent technologies in that they only add material to build the device and are an alternative to subtractive technologies such as lithography that globally coat layers and then etch-away unrequired materials. In this paper we discuss an additive technology that performs material evaporation through shadow masks. This process has shown significant potential for the fabrication of chip packaging, microelectronic devices and circuitry; specifically, high density interposers, fine conductor lines and embedded components such as capacitors, resistors, and transistors. The process is compatible with a number of both rigid and flexible substrates and deposition materials. Examples of devices and lines that have been manufactured by this technique are shown and discussed. Preliminary test data shows line / space resolution that has reached 5 / 20 microns and better.

scholarly journals Additive Layer Manufacturing using Metal Deposition

Metals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 459
Author(s):  
Patrice Peyre
Keyword(s):  
Additive Manufacturing ◽  
Laser Cladding ◽  
Energy Deposition ◽  
Metal Deposition ◽  
Direct Energy Deposition ◽  
Additive Layer Manufacturing ◽  
Layer Manufacturing ◽  
Direct Energy ◽  
Wire Feeding ◽  
Manufacturing Techniques

Among the additive layer manufacturing techniques for metals, those involving metal deposition, including laser cladding/Direct Energy Deposition (DED, with powder feeding) or Wire and Arc Additive Manufacturing (WAAM, with wire feeding), exhibit several attractive features [...]

scholarly journals A Review on Additive Manufacturing Possibilities for Electrical Machines

Energies ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1940
Author(s):  
Muhammad Usman Naseer ◽  
Ants Kallaste ◽  
Bilal Asad ◽  
Toomas Vaimann ◽  
Anton Rassõlkin
Keyword(s):  
Additive Manufacturing ◽  
Large Scale ◽  
Three Dimensional ◽  
Electrical Machines ◽  
Electromagnetic Properties ◽  
Scale Production ◽  
Performance Parameters ◽  
Large Scale Production ◽  
One Step ◽  
Manufacturing Techniques

This paper presents current research trends and prospects of utilizing additive manufacturing (AM) techniques to manufacture electrical machines. Modern-day machine applications require extraordinary performance parameters such as high power-density, integrated functionalities, improved thermal, mechanical & electromagnetic properties. AM offers a higher degree of design flexibility to achieve these performance parameters, which is impossible to realize through conventional manufacturing techniques. AM has a lot to offer in every aspect of machine fabrication, such that from size/weight reduction to the realization of complex geometric designs. However, some practical limitations of existing AM techniques restrict their utilization in large scale production industry. The introduction of three-dimensional asymmetry in machine design is an aspect that can be exploited most with the prevalent level of research in AM. In order to take one step further towards the enablement of large-scale production of AM-built electrical machines, this paper also discusses some machine types which can best utilize existing developments in the field of AM.

scholarly journals Development of a 3D Printable and Highly Stretchable Ternary Organic-Inorganic Nanocomposite Hydrogel

2021 ◽  
Author(s):  
Chen Hu ◽  
Malik Haider ◽  
Lukas Hahn ◽  
Mengshi Yang ◽  
Robert Luxenhofer
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Nanocomposite Hydrogel ◽  
Highly Stretchable ◽  
Manufacturing Techniques ◽  
Advanced Applications

Hydrogels that can be processed with additive manufacturing techniques and concomitantly possess favorable mechanical properties are interesting for many advanced applications. However, the development of novel ink materials with high...

scholarly journals Additive Manufacturing of Flexible Material for Pneumatic Actuators Application

Actuators ◽  
2021 ◽  
Vol 10 (7) ◽  
pp. 161
Author(s):  
Miranda Fateri ◽  
João Falcão Carneiro ◽  
Achim Frick ◽  
João Bravo Pinto ◽  
Fernando Gomes de Almeida
Keyword(s):  
Material Properties ◽  
Thermoplastic Polyurethane ◽  
Scanning Calorimetry ◽  
Pneumatic Actuators ◽  
Geometry Design ◽  
Flexible Material ◽  
Layer Manufacturing ◽  
Thermoplastic Polyurethane Elastomer ◽  
Manufacturing Techniques ◽  
Circular Design

In this paper, endurance of peristaltic linear pneumatic actuators was studied using different hose geometries. Towards this goal, different hose geometries were additively manufactured using Fused Layer Manufacturing techniques of Thermoplastic Polyurethane Elastomer. Material properties of the elastomer were studied using Differential Scanning Calorimetry and the tensile test. The relations between the sample’s print temperature and build direction on the actuator endurance were investigated. Lastly, the relation between the geometry design of the PLPA actuator and its endurance is also discussed. Based on this methodology, authors present results showing that the use of a customized shaped hose with geometrical reinforcement at sides leads to a considerable rise in the hose endurance, when compared with the conventional circular design.

scholarly journals Advances in 3D Printing for Tissue Engineering

Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3149
Author(s):  
Angelika Zaszczyńska ◽  
Maryla Moczulska-Heljak ◽  
Arkadiusz Gradys ◽  
Paweł Sajkiewicz
Keyword(s):  
Tissue Engineering ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Complex Structure ◽  
Three Dimensional ◽  
Computer Assisted ◽  
Scaffold Fabrication ◽  
Manufacturing Techniques ◽  
Printing Techniques ◽  
State Of Art

Tissue engineering (TE) scaffolds have enormous significance for the possibility of regeneration of complex tissue structures or even whole organs. Three-dimensional (3D) printing techniques allow fabricating TE scaffolds, having an extremely complex structure, in a repeatable and precise manner. Moreover, they enable the easy application of computer-assisted methods to TE scaffold design. The latest additive manufacturing techniques open up opportunities not otherwise available. This study aimed to summarize the state-of-art field of 3D printing techniques in applications for tissue engineering with a focus on the latest advancements. The following topics are discussed: systematics of the available 3D printing techniques applied for TE scaffold fabrication; overview of 3D printable biomaterials and advancements in 3D-printing-assisted tissue engineering.

Additive Manufacturing: The Next Generation of Scapholunate Ligament Reconstruction

2021 ◽  
Author(s):  
Matthew N. Rush ◽  
Christina Salas ◽  
Lorraine Mottishaw ◽  
Damian Fountain ◽  
Deana Mercer
Keyword(s):  
Additive Manufacturing ◽  
Ligament Reconstruction ◽  
Three Dimensional ◽  
Biological Properties ◽  
Bone Interface ◽  
Significant Strength ◽  
Efficient Integration ◽  
Manufacturing Methods ◽  
Manufacturing Techniques ◽  
Manufacturing Technologies

Abstract Background Ligament reconstruction, as a surgical method used to stabilize joints, requires significant strength and tissue anchoring to restore function. Historically, reconstructive materials have been fraught with problems from an inability to withstand normal physiological loads to difficulties in fabricating the complex organization structure of native tissue at the ligament-to-bone interface. In combination, these factors have prevented the successful realization of nonautograft reconstruction. Methods A review of recent improvements in additive manufacturing techniques and biomaterials highlight possible options for ligament replacement. Description of Technique In combination, three dimensional-printing and electrospinning have begun to provide for nonautograft options that can meet the physiological load and architectures of native tissues; however, a combination of manufacturing methods is needed to allow for bone-ligament enthesis. Hybrid biofabrication of bone-ligament tissue scaffolds, through the simultaneous deposition of disparate materials, offer significant advantages over fused manufacturing methods which lack efficient integration between bone and ligament materials. Results In this review, we discuss the important chemical and biological properties of ligament enthesis and describe recent advancements in additive manufacturing to meet mechanical and biological requirements for a successful bone–ligament–bone interface. Conclusions With continued advancement of additive manufacturing technologies and improved biomaterial properties, tissue engineered bone-ligament scaffolds may soon enter the clinical realm.

Design for Additive Manufacturing Inspired by TRIZ

2018 ◽  
Author(s):  
Jared Gross ◽  
Kijung Park ◽  
Gül E. Okudan Kremer
Keyword(s):  
Additive Manufacturing ◽  
Design Decision ◽  
Design For Additive Manufacturing ◽  
Specific Design ◽  
Innovative Design ◽  
Creative Solutions ◽  
Design Solutions ◽  
Manufacturing Techniques ◽  
Effective Design ◽  
Matrix Case

With the rise in popularity of additive manufacturing (AM), relevant design methodologies have become necessary for designers to reap the full benefits from this technology. TRIZ is a problem-solving tool developed to assist with innovative and creative solutions. This paper aims to create a new TRIZ matrix specifically developed for designers using additive manufacturing. The TRIZ matrix offers designers general innovative design solutions to improve specific features of a design while not sacrificing the effectiveness of other features. The proposed matrix can help effective design decision making for additive manufacturing in an early design process as well as a redesign process. Also, a design for additive manufacturing (DfAM) worksheet is provided to enable users to easily find specific design solutions for certain additive manufacturing techniques based on the general solutions derived by the TRIZ matrix. To illustrate the potential of this AM specific TRIZ matrix, case studies are presented.

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