Fatigue Design and Analysis for Welded Tubular Joints: Results from the API Offshore Tubular Joint Research Center

1995 ◽  
Author(s):  
William C. Mohr ◽  
Stamati Dimitrakis ◽  
Frederick V. Lawrence ◽  
Chon Tsai ◽  
Chin Ming Tso ◽  
...  
Author(s):  
P. Thibaux ◽  
J. Van Wittenberghe ◽  
E. Van Pottelberg ◽  
M. Van Poucke ◽  
P. De Baets ◽  
...  

Tubular joints are intensively used in off-shore structures for shallow waters. Depending on the sea conditions and the type of structure, the design can be fatigue driven. This is particularly the case for off-shore wind turbines, where turbulences are generating a fatigue loading. Any improvement of the fatigue performance of the tubular joint would be beneficial to reduce the weight and the cost of the structure. To assess efficiently the fatigue resistance of the tubular joint, a testing method has been developed based on the resonance principle. The complete circumference of the welded joint can be loaded, successively in the in-plane and out-of-plane modes at a frequency close to 20Hz. Finite element computations were used to investigate the feasibility of the concept. Then, an X-node was made and successfully tested to investigate the stress distribution along the weld. The experimental results were compared with finite element computations, giving a good agreement.


2010 ◽  
pp. 491-497
Author(s):  
F Mashir ◽  
X Zhao ◽  
Z Xiao ◽  
P Dong ◽  
L Tong
Keyword(s):  

Author(s):  
Vasil Georgiev Georgiev ◽  
Dimitar Dakov ◽  
Yavor Mihov

<p>For the majority of steel outdoor facilities (towers, masts, billboards and traffic-sign supporting structures) wind loading is the governing factor for determining their resistance and stiffness. In many cases fatigue-related issues appear, with cracking and failure in the welded connections of tubular joints or in the parent metal adjacent to the welds.</p><p>Structural detailing of the joints in steel tubular structures subjected to repeated cyclic loading is of great importance for their fatigue strength. Sharp changes in the shape, sharp turns in the welds and notches give rise to high stress concentration. The combined effect of discontinuities and stress concentration is the main cause for the formation and propagation of fatigue cracks. When detailing the erection joints it is also necessary to observe technological requirements related to efficiency of fabrication. For the civil engineering works exposed to public it is indispensable to include additional requirements for the aesthetic appearance of their visible structural parts. The design experience shows that applying aesthetic considerations to steel tubular joint detailing may contribute to satisfying the increased fatigue strength requirements.</p><p>The paper presents a study on the wind action on a specific kind of civil engineering works (traffic- sign supporting structures) and the approach used for its determination. The leading structural, technological and aesthetic criteria to be implemented in the detailing of tubular erection joints are formulated. An example of tubular joint destroyed due to propagation of fatigue crack is given and possible options for the joint repair are proposed. Numerical modeling and analyses of the original and repaired joints have been carried out in order to make conclusions for the advantages and shortcomings of the joint repair options.</p>


Author(s):  
Niels Hørbye Christiansen ◽  
Benny Korsholm Tang

The use of jacket structures to support offshore installations has for a long time been a popular choice in places with appropriate water depths. In recent years the use of jacket structures as offshore wind turbine foundations has also attracted increasing attention and is becoming a feasible alternative to traditional monopile foundations. One of the key challenges in jacket design is optimizing tubular joints in terms of fatigue resistance. As it is not practically possible to include detailed FEM joint models in global jacket models designers are forced to look for alternative methods to obtain realistic joint representations. This is done by calculating influence factors (INF) and stress concentration factors (SCF) to be applied to simplified models of relevant tubular joints in global models in order to achieve a realistic force flow in the structure. One simple and widely used method is to apply parametric formulas, e.g. those suggested by Efthymiou. However, these approximating formulas have a fairly limited validity range. Therefore, on complex joint the most reliable way to determine INF’s is by setting up refined FEM models of relevant joints and then subsequently using the calculated factors in the global model. This strategy is computationally demanding and hence, very time consuming, as a new detailed FEM analysis of the tubular joint must be conducted for each step in the optimization process. The present paper demonstrates how this time consuming procedure can be avoided by use of artificial neural networks (ANN) trained to estimate INF’s on tubular joints. The neural network is trained on a pre-generated library of detailed FEM joint models and is then able to predict INF’s on joints that are not part of the library — and thereby providing a significant reduction in calculation time during the jacket/joint optimization process. The analysis is conducted on a typical joint on a three legged jacket structure. The joint is located on a jacket leg and has two incoming braces. Such a joint has a finite number of free design variables, e.g. chord diameter/thickness, brace diameter/thickness, brace angle, gap etc. Each of these free variables can be considered as a dimension in the joint design space. Having a sufficient number of FEM joint models in the library the neural network can be trained to recognize and predict underlying patterns in this design space. The method is demonstrated on a limited number of design variables but should easily be extended to cover all variables as the joint library is expanded to include all dimensions.


2001 ◽  
Vol 28 (4) ◽  
pp. 691-698 ◽  
Author(s):  
A A Aghakouchak ◽  
S F Stiemer

Tubular joints of offshore structures are prone to fatigue damage. Because of uncertainties involved in quantifying the fatigue process in this type of structure, a reliability approach may be adopted to assess the risks of failure. In-service inspections of structures produce additional information, which may be taken into consideration in order to update the reliability. The paper reviews the methods for carrying out such reliability analyses based on principles of linear elastic fracture mechanics and applies them to a sample tubular joint. The results of this type of analyses may be used for inspection, planning, and (or) decision making regarding repairs or modification of the service life of a structure.Key words: fatigue, reliability, tubular joints, offshore structures, condition assessment.


2006 ◽  
Vol 532-533 ◽  
pp. 265-268
Author(s):  
Zong Quan Deng ◽  
Guang Ping Hao ◽  
De Wei Tang ◽  
Bao Hua Shan

For the complexity of weld, the automatic inspecting for the tubular joints which are in working is difficult. Therefore the scanner which has three degrees of freedom for inspecting of large-diameter tubular joints was studied and manufactured based on the scanning principle of ultrasonic phased array. The following of probe to weld is realized by the simultaneous motion of two degrees of freedom and the pose between probe and weld is adjusted by the other degree of freedom. The control strategy of the scanner was provided. Experiments were made with scanner on reference blocks, the results indicate that the automatic ultrasonic phased array inspection is more excellent than the conventional ultrasonic inspection in reliability and repetition.


Dynamics ◽  
2021 ◽  
Vol 1 (1) ◽  
pp. 125-133
Author(s):  
Sudath C. Siriwardane ◽  
Nirosha D. Adasooriya ◽  
Dimitrios Pavlou

Offshore structures are subjected to dynamic environmental loads (wave and wind loads). A stress-life fatigue strength curve is proposed for tubular joints which are in the splash zone area of offshore jacket structures. The Det Norske Veritas (DNV) offshore structures standards given design T-curve in the air is modified with the environment-dependent parameters to obtain this fatigue strength curve. Validity of the curve is done by comparing fatigue lives given by the proposed curve with experimental fatigue lives of tubular joints tested in seawater under different loading conditions. The fatigue assessment of a case study tubular joint is performed using the proposed curve. Nominal stress ranges of the members, which are connected to the joint, are obtained by dynamic analysis of the jacket structure. Stress concentration factors are utilized with the nominal stresses to obtain the hot spot stress ranges. Fatigue lives are calculated and compared with the conventional approach. Hence the applicability and significance of the proposed fatigue strength curve are discussed.


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