Driving Superior Performance in Brazilian Pre-Salt - The Challenges, Solutions and Achievements of Shell and Providers in Exploratory Pre-Salt Wells in Brazil

2021 ◽  
Author(s):  
Enrique Barrios ◽  
Rafael Santos ◽  
Robin Hartmann ◽  
Vinícius Pessanha ◽  
Romulo Adrien Neves ◽  
...  

Abstract The Brazilian Pre-Salt has gained importance as an essential world-class province given its prolific production and thanks to its many challenges, it has incentivized the market to look for better ways to faces these technical challenges safely. This article aims to describe the main challenges faced by Shell and Constellation as well as the approach adopted to improve the operations’ safety and reduce drilling time, significantly reducing the drilling costs in an exploratory campaign in the Brazilian Pre-Salt. The campaign was based on the buildup of a partnership between the drilling contractor, operator and the main services provider, Halliburton, creating a transparent and collaborative environment, which improved all parties’ ownership and accountability. The application of many processes and techniques such as Step Seven, Stop Work Authority and Design of Work improved safety and efficiency. A precise equipment selection, detailed planning and careful execution with disciplined application of a learning mindset were also paramount to drilling performance. Four pre-salt wells were drilled in the campaign at Sul de Gato de Mato (2 wells), Alto de Cabo Frio and Saturno prospects with all of them qualifying in terms of drilling time as best in class (BIC), i.e., within the top 5% percentile. In 2019, the GdM3 well was the fastest delivery of a pre-salt well out of the 250+ wells in the region. The well GdM4 drilled in 2020 as part of the same campaign broke the previous record by seven days, being the fastest pre-salt well ever drilled with its 18 dry hole days mark. The main reason associated with the campaign´s success was the utilization of the DID-PDCA methodology, which promoted the integration of all the workforce in a cycle towards continuous improvement by: (i) carefully selecting the equipment and experienced service providers, (ii) generating detailed plans of the drilling activity and engaging all those involved in the delivery, (iii) establishing and applying a HSE strategy for safety culture enhanced and (iv) constantly monitoring of performance and discussing the next steps. Along this article a summary of well layout, the drilling phase duration, some of the key performance improvement initiatives as well as how they were generated will be shared.

2015 ◽  
Vol 5 (1) ◽  
pp. 3-17 ◽  
Author(s):  
Michaela Schwarz ◽  
K. Wolfgang Kallus

Since 2010, air navigation service providers have been mandated to implement a positive and proactive safety culture based on shared beliefs, assumptions, and values regarding safety. This mandate raised the need to develop and validate a concept and tools to assess the level of safety culture in organizations. An initial set of 40 safety culture questions based on eight themes underwent psychometric validation. Principal component analysis was applied to data from 282 air traffic management staff, producing a five-factor model of informed culture, reporting and learning culture, just culture, and flexible culture, as well as management’s safety attitudes. This five-factor solution was validated across two different occupational groups and assessment dates (construct validity). Criterion validity was partly achieved by predicting safety-relevant behavior on the job through three out of five safety culture scores. Results indicated a nonlinear relationship with safety culture scales. Overall the proposed concept proved reliable and valid with respect to safety culture development, providing a robust foundation for managers, safety experts, and operational and safety researchers to measure and further improve the level of safety culture within the air traffic management context.


2012 ◽  
Vol 2 (1) ◽  
pp. 25-33 ◽  
Author(s):  
Michaela Heese

Members of the Civil Air Navigation Services Organisation have committed themselves to measure and improve safety culture within their organizations by 2013 ( CANSO, 2010 ). This paper attempts to offer support to air navigation service providers that have already implemented a standardized safety culture survey approach, in the process of transforming their safety culture based on existing survey results. First, an overview of the state of the art with respect to safety culture is presented. Then the application of the CANSO safety culture model from theory into practice is demonstrated based on four selected case studies. Finally, a summary of practical examples for driving safety culture change is provided, and critical success factors supporting the safety culture transformation process are discussed.


2020 ◽  
Vol 4 (2-3) ◽  
pp. 84-99
Author(s):  
Ilias Danatzis ◽  
Jana Möller ◽  
Christine Mathies

Low-quality service providers who are unable or unwilling to compete through superior performance increasingly use humour in their marketing communication to generate positive service outcomes. Yet it remains unclear whether using humour to communicate poor service quality is indeed effective. Based on an online experiment in the context of budget hotels, this study finds that using humour to deliberately communicate poor service quality leads to higher purchase intentions and service quality evaluations by reducing both technical and functional service quality expectations. Theoretically, this study extends humour and service research by providing first empirical evidence for the viability of using humour as an effective tool for leveraging customer expectations of service quality rather than improving service performance. Managerially, these insights highlight how reducing customer expectations is an alternative strategy for attracting new customers and for achieving superior quality evaluations.


Author(s):  
Y. D. Mulia

For S-15 and S-14 wells at South S Field, drilling of the 12-1/4” hole section became the longest tangent hole section interval of both wells. There were several challenges identified where hole problems can occur. The hole problems often occur in the unconsolidated sand layers and porous limestone formation sections of the hole during tripping in/out operations. Most of the hole problems are closely related to the design of the Bottom Hole Assembly (BHA). In many instances, hole problems resulted in significant additional drilling time. As an effort to resolve this issue, a new BHA setup was then designed to enhance the BHA drilling performance and eventually eliminate hole problems while drilling. The basic idea of the enhanced BHA is to provide more annulus clearance and limber BHA. The purpose is to reduce the Equivalent Circulating Density (ECD,) less contact area with formation, and reduce packoff risk while drilling through an unconsolidated section of the rocks. Engineering simulations were conducted to ensure that the enhanced BHA were able to deliver a good drilling performance. As a results, improved drilling performance can be seen on S-14 well which applied the enhanced BHA design. The enhanced BHA was able to drill the 12-1/4” tangent hole section to total depth (TD) with certain drilling parameter. Hole problems were no longer an issue during tripping out/in operation. This improvement led to significant rig time and cost savings of intermediate hole section drilling compared to S-15 well. The new enhanced BHA design has become one of the company’s benchmarks for drilling directional wells in South S Field.


2013 ◽  
Vol 6 (3) ◽  
pp. 861-866 ◽  
Author(s):  
Said El Mezouari ◽  
Zahira Bouaouda ◽  
Hicham Drissi

Companies tend increasingly to turn to the so-called continuous improvement in order to improve their performance and thus enhance their competitiveness approaches. In times of crisis, the use of these approaches becomes mandatory. In this context, the Lean Six Sigma is incontestably today a vehicle for business development as it allows performance improvement through various appropriate tools on one side, and incitement to contribution of different actors in the company, on the other side. In Africa, the Lean Six Sigma looks like an opportunity that seems to come at the right time in an environment that seems to need it. Is it then a management instrument emerging from a fad phenomena, or is it a real tool for performance improving for African companies, responding to a real need?


2021 ◽  
Author(s):  
Guillermo Caballero ◽  
Rajeswary Kandasamy ◽  
Omar E Vilchez ◽  
Luis Larrea ◽  
Francisco Santarini ◽  
...  

Abstract This paper will detail the engineering strategies utilized from design and planning stage up to and beyond the field execution stage which resulted in drilling the fastest well in a shallow water field, delivering superior drilling performance and successfully targeting the Upper Miocene (tertiary) reservoir in Mexico. From the 9 wells drilled in this field, the fastest well "Y"-200 was drilled with an average well construction index of 179 m/day when compared to the field average of 54.2 m/day. This shallow water field manifests several specific challenges which include tough drilling conditions, fluid property and hydraulic management, logging constraints and critical selection of casing setting depths. In order to enhance the drilling performance results to lower costs and improve production timelines, the project team performed a deep-dive into the well challenges and engaged with multi disciplinary teams and service providers to brainstorm different design improvements and operational practices. By doing so, the performance accelerates the 6000 to 9000 bbls of initial production estimated per well. The application of these creative engineering ideas proves that change, when applied correctly can really create lasting and proven improvements in drilling performance.


2021 ◽  
Author(s):  
Saif Al Arfi ◽  
Fatima AlSowaidi ◽  
Fernando Ruiz ◽  
Ibrahim Hamdy ◽  
Yousef Tobji ◽  
...  

Abstract To meet the current oil and gas market challenges, there is an industry need to optimize cost by safely drilling longer horizontal wells to maximize well productivity. Drilling challenges include the highly deviated trajectory that starts from the surface sections and wellhead, the high DogLeg Sevirity (DLS) profile with collision risks, and the thin complex geological structures, especially in new unconventional fields where numerous geological and geomechanical uncertainties are present. To mitigate for those challenges, reviewing the existing drilling techniques and technologies is necessary. To compete in the current Hi-Tech and Automation era, the main challenges for directional drilling service providers are to reduce well time, place wells accurately, and improve reliability, reducing repair and maintenance costs and helping the customer reduce time and costs for the overall project. Offset wells analysis and risk assessments allowed identifying the main challenges and problems during directional drilling phases, which were highlighted and summarized. As a proposed solution, the new generation of intelligent fully rotating high dogleg push-the-bit rotary steerable system has been implemented in the UAE onshore oil and gas fields to improve the directional drilling control and the performance. This implementation reduced the Non-Productive time (NPT) related to the human errors as the fully automation capabilities were being utilized. The new rotary steerable system has the highest mechanical specs in the market including self-diagnosis and self-prognosis through digital electronics and sophisticated algorithms that monitor equipment health in real-time and allow for managing the tool remotely. As a result, the new intelligent RSS was implemented in all possible complex wellbore conditions, such as wells with high DLS profile, drilling vertical, curve, and lateral sections in a single trip with high mud weight and high solid contents. Automation cruise control gave the opportunity to eliminate any well profile issues and maintain the aggressive drilling parameters. Using the Precise Near-bit Inclination and Azimuth and the At-Bit Gamma real-time data and high-frequency tool face measurements in the landing intervals where required for precise positional control to enable entering the reservoir in the correct location and with the correct attitude helping the customer's Geology and Geophysics department to place wells accurately while maintaining a high on bottom ROP.


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