On the Subsea Production System Availability with Resident Drones. A Reliability, Availability, Maintenability RAM Analysis

2021 ◽  
Author(s):  
Matteo Mattioli ◽  
Annamaria Di Padova

Abstract The challenge in the Oil&Gas industry to remain competitive in a low oil price whilst dealing with minimization of operational risk and uptime asset maximization is leading offshore Companies to evolve thought proactive and predictive maintenance approaches. In the event of unplanned intervention due to anomalies or warning messages at the dispatching center, the decision on the size of the support vessel and its utilization for straordinary maintenance could be time consuming with potential high cost impact, also due to loss of production. Even the new generation of remote condition and monitoring systems, which allow to improve the capability of operators for early warnings and surveillance, provide a reliable solution for emergencies. In this context, resident subsea drones enable on-demand inspection whilst eliminating the need for support vessel and allow operator to manage the risk in continued operations also for dangerous areas restricted to human access. A case study relevant to a new subsea field development have been conducted. Distinctive Reliability, Availability and Maintainability (RAM) analyses have been performed with the aim to get insight on the subsea production system availability considering a resident drone and to demonstrate how the so called "stategic maintainability" can be applied successfully in the decision-making process while reducing the OPEX. The former related to conventional IMR (Inspection, Maintenance & Repair) based on Condition Based and RBI, Risk Based Inspection approach, the latter related to strategic maintenability with resident drones. The application of such analysis required a multi-disciplinary approach together with the possibility of processing historical data in operating conditions. Historical data sources (e.g. OREDA dataset) were collected to obtain failure rates and active repair times typical of subsea equipment. Direct experience gained in over forty years of inspection and maintenance activities together with recent developments on subsea resident robotics allow the understanding of real internvention timing. Results show that resident subsea drones applied for early inspection and light intervention are confirmed timely and costless solution respect to conventional IMR services. They represent the first aid for environmental surveillance and subsea inspection in case of emergency and provide a relevant saving of subsea production un-availability. The economic value emerged from the presented case study represents a step change for OPEX optimization and motivates Best-in-Class Operators to get an insight case-by-case for both green and aging fields.

Author(s):  
Xing-wei Zhen ◽  
Yue Han ◽  
Qiu-yang Duan ◽  
Jia-hao Wu ◽  
Yi Huang

The present paper describes a new offshore field development solution, Next Generation Subsea Production System (NextGen SPS), that aims to overcome the technical and commercial limitations of the current offshore field development concepts (dry tree or subsea tree) in ultra-deep water (more than 1500 m). The key developments of the NextGen SPS, including its main characteristics, stability characteristics and optimal design on the riser system, are presented and discussed. The series of studies demonstrates that the NextGen SPS offers improved technical and commercial performance, higher levels of safety, reduced interface complexity and improved development flexibility for field development in ultra-deep water.


2021 ◽  
Vol 1201 (1) ◽  
pp. 012071
Author(s):  
V V Beskhizhko

Abstract Russian experience in the design of trunk pipelines and Arctic studies have been used to develop an efficient model and method for Arctic field development design using the subsea production system (SPS). Compared to 2D models used in the past, the new design technique offers an opportunity to make 3D models and can be used for optimization of offshore field development projects. The proposed optimization model is based on the Bellman - Ford algorithm developed for 3D networks. This approach has been used for the first time to capture key features and specific subsea production system design processes. The algorithm and block diagrams developed for the proposed SPS design method is universal. This method can be used to address tasks of a more general nature. Optimization of the particular case between a single start point (well location) and single end point (SPS facility) is implemented as a separate software package, but the scope of applications is not limited by such cases and may be extended even further. It can also be very efficient for Arctic subsea field development.


2021 ◽  
Author(s):  
Qiangwei Bao ◽  
Gang Zhao ◽  
Yong Yu ◽  
Sheng Dai ◽  
Wei Wang

Abstract Digital twin (DT) technology has been entrusted with the tasks of modeling and monitoring of the product, process and production system. Moreover, the development of semantic modeling and digital perception provides the feasibility for the application of DT in the manufacturing industry. However, the application of DT technology in assembly workshop modeling and management is immature for the discreteness of assembly process, diversity of assembly resource and complexity of dataflow in the assembly task execution. A method of ontology-based modeling and evolution of DT for the assembly workshop is proposed to deal with this situation. Firstly, the ontology-based modeling method is given for the assembly resource and process. By instantiating in the ontology, resources and processes can be involved in the modeling and evolution of the DT workshop. Secondly, the DT assembly workshop framework is introduced with the detailed discussions of dataflow mapping, DT evolution, storage and tracing of historical data generated during the operation of the workshop. In addition, a case study is illustrated to show the entire process of construction and evolution of DT modeled on an experimental field, indicating the feasibility and validity of the method proposed.


2021 ◽  
Author(s):  
Lucas Cantinelli Sevillano ◽  
Audun Faanes ◽  
Tor Berge Gjersvik ◽  
Sigbjørn Sangesland

Abstract The oil and gas industry faces many challenges as it is committed to provide energy to a world in transition. Declining prices impose constraints to new developments, either greenfield or brownfield. Additionally, the industry’s commitment to long-term value creation with reduced carbon footprint is confronted with the traditional solutions for well construction, production and processing, which consume significant amount of energy with corresponding high CO2 emissions. In this scenario, subsea production and processing technology has been a key enabler for the exploitation of oil and gas resources. This paper presents a holistic review of trends in subsea technology development over recent years which have direct impact on the heart of the subsea production system, namely the subsea tree. The technological developments considered are in different subsea applications such as robotic automation, communication systems, and all-electric systems. The objective of the ongoing research is to perform structural and fundamental analysis of subsea production and injection systems and address the question on how technological developments can be utilized to design an overall better subsea production system so the industry may fully benefit from the economic and ecological impact brought by the joint use of these technologies. Opportunities for reevaluating barrier philosophy to identify technical and economic opportunities for design simplifications of subsea trees that still leave enough pressure barriers in all operational modes are also considered. The analyses presented indicate the current stage of the examined technologies and their potential at reducing both capital and operational cost of subsea systems. These results will be the basis for the future evaluation of improved and new design solutions within the scope of the ongoing project performed by the Norwegian University of Science and Technology and its industrial partners.


1994 ◽  
Vol 6 (1) ◽  
pp. 52-58 ◽  
Author(s):  
Charles Anderson ◽  
Robert J. Morris

A case study ofa third year course in the Department of Economic and Social History in the University of Edinburgh isusedto considerandhighlightaspects of good practice in the teaching of computer-assisted historical data analysis.


2020 ◽  
Vol 6 (1) ◽  
pp. 18-39
Author(s):  
Areena Zaini ◽  
Haryantie Kamil ◽  
Mohd Yazid Abu

The Electrical & Electronic (E&E) company is one of Malaysia’s leading industries that has 24.5% in manufacturing sector production. With a continuous innovation of E&E company, the current costing being used is hardly to access the complete activities with variations required for each workstation to measure the un-used capacity in term of resources and cost. The objective of this work is to develop a new costing structure using time-driven activity-based costing (TDABC) at . This data collection was obtained at E&E company located at Kuantan, Pahang that focusing on magnetic component. The historical data was considered in 2018. TDABC is used to measure the un-used capacity by constructing the time equation and capacity cost rate. This work found three conditions of un-used capacity. Type I is pessimistic situation whereby according to winding toroid core, the un-used capacity of time and cost are -14820 hours and -MYR2.60 respectively. It means the system must sacrifice the time and cost more than actual apportionment. Type II is most likely situation whereby according to assembly process, the un-used capacity of time and cost are 7400 hours and MYR201575.45 respectively. It means the system minimize the time and cost which close to fully utilize from the actual apportionment. Type III is optimistic situation whereby according to alignment process, the un-used capacity of time and cost are 4120 hours and MYR289217.15 respectively. It means the system used small amount of cost and time from the actual apportionment.


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