Generation and Suppression of Dimples in Multi-Square-Punch Forming Process for Doubly Curved Ship Hull Plate Forming

Author(s):  
Y Cai ◽  
◽  
Y Hul ◽  
C Wang ◽  
P Yuan ◽  
...  
2011 ◽  
Author(s):  
Y Hu ◽  
◽  
C Wang ◽  
P Yuan ◽  
C Huang ◽  
...  

Author(s):  
Shuiming Zhang ◽  
Cungen Liu ◽  
Xuefeng Wang ◽  
Zhi Yang

This paper mainly investigated the effects of different inductor patterns on thermal forming behavior of ship hull plate by moving induction heating. Alternately-coupled electromagnetic-thermal analysis procedure considering temperature-dependent material properties was firstly implemented at each moving step of inductor, followed with uncoupled thermal-mechanical transient analysis to obtain corresponding thermal deformation. Then temperature distribution, dimensions (breadth b and depth h) of heat-affected zone, and deformation obtained from codirectional current-carrying inductor with no gap and opposite-direction current-carrying inductor with gap were compared, respectively. And effects of heating directions and distance T2 of ODIG were also analyzed. It turns out that codirectional current-carrying inductor with no gap can generate much larger transverse shrinkage at 1.8–2.5 mm/s than opposite-direction current-carrying inductor with gap, otherwise smaller at 3.2–4.0 mm/s, likewise larger temperature gradient at 1.8–4.0 mm/s and thus larger bending angular deformation. Besides, heating direction “Out” can generate larger deformation than “In” and deformation for opposite-direction current-carrying inductor with gap can be effectively improved through adjusting distance T2 until 13 mm. These indicate that adopting appropriate inductor patterns, heating direction and distance T2 of opposite-direction current-carrying inductor with gap can significantly improve thermal forming behavior.


2013 ◽  
Author(s):  
Hu Yong ◽  
◽  
Xiang Yong ◽  
Zheng Beijia ◽  
Zhang Yi ◽  
...  

Author(s):  
Wei Shen ◽  
Renjun Yan ◽  
Shuangying Li

Ship hull structures are fabricated by curved thick plates before they are welded together. There are traditional methods such as, line heating and laser-forming methods for plate bending. However, it is recognized that the hot-forming technology causes a series of troubles on doubly or multiple curved plates. Multi-point forming mechanism with square press heads is a new forming process for three-dimensional ship hull plate. Cold-forming has a high dimensional accuracy but results in spring-back. The spring-back process of curved thick plates in the finite element method is analyzed and the predicted results are compared with the test results in the present paper. To ensure the forming precision, the successive approximation method is also developed and verified to control the spring-back.


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