Review of Phased Array Ultrasonic Testing for Thick Wall Cast Austenitic Stainless Steel Pipeline Welds

2012 ◽  
Vol 48 (04) ◽  
pp. 12 ◽  
Author(s):  
Li LIN
Author(s):  
Lu-yun Zhou ◽  
Ming-hai Fu ◽  
Wei-pu Xu

Austenitic stainless steel butt joints are widely used in the pressure piping system, and the quality of welded joints directly affect the safety of pressure special equipment. In this paper, phased array ultrasonic testing technology is used to study the feasibility of 4mm∼10mm wall thickness workpiece. Through the software CIVA (Developed by The French Alternative Energies and Atomic Energy Commission (CEA)) simulat to determine the parameters of the detection system, and it tests the 18 groups of 4mm∼10mm series simulation samples by PAUT (Phased Array Ultrasonic Testing).Through comparison with Radiographic testing, PAUT for the girth weld can be effectively for the 4mm∼10mm Austenitic Stainless Steel Pipeline.


2014 ◽  
Vol 687-691 ◽  
pp. 878-881 ◽  
Author(s):  
Fu Xiang Wei ◽  
Gen Xi Yu ◽  
Zhi Ling Wang

In the paper, ultrasonic testing of austenitic stainless steel pipeline welding cladding is stimulated based on ultrasonic testing software CIVA. The result shows that the frequency is higher; the sensitivity on small defect testing is higher. When cylindrical defect with length of 6mm and diameter of 2mm is detected, the frequency is higher, the tested length-section result is more accurate, and the width-section (i.e., diameter) is not affected. The optimum frequency scope for testing the defect should be between 5MHz and 10MHz.


Author(s):  
Setsu Yamamoto ◽  
Jun Semboshi ◽  
Azusa Sugawara ◽  
Makoto Ochiai ◽  
Kentaro Tsuchihashi ◽  
...  

For safety operation of nuclear power plants, soundness assurance of structures has been strongly required. In order to evaluate properties of inner defects at plant structures quantitatively, non-destructive inspection using ultrasonic testing (UT) has performed an important role for plant maintenances. At nuclear power plants, there are many structures made of cast austenitic stainless steel (e.g. casings, valve gages, pipes and so on). However, UT has not achieved enough accuracy measurement at cast stainless steels due to the noise from large grains. In order to overcome the problem, we have developed comprehensively analyzable phased array ultrasonic testing (PAUT) system. We have been noticing that dependency of echo intensity from defect is different from grain noises when PAUT conditions (for example, ultrasonic incident angles and focal depths) were continuously changed. Analyzing the tendency of echoes from comprehensive PAUT conditions, defect echoes could be distinguished from the noises. Meanwhile, in order to minimize the inspection time on-site, we have developed the algorithms and the full matrix capture (FMC) data acquisition system. In this paper, the authors confirmed the detectability of the PAUT system applying cast austenitic stainless steel (316 stainless steel) specimens which have sand-blasted surface and 3 slits which made by electric discharge machining (EDM).


Author(s):  
Aaron A. Diaz ◽  
Anthony D. Cinson ◽  
Susan L. Crawford ◽  
Traci L. Moran ◽  
Michael T. Anderson

A set of circumferentially oriented thermal fatigue cracks (TFCs) were implanted into three cast austenitic stainless steel (CASS) pressurizer (PZR) surge-line specimens (pipe-to-elbow welds) that were fabricated using vintage CASS materials formed in the 1970s, and flaw responses from these cracks were used to evaluate detection and sizing performance of the phased-array (PA) ultrasonic testing (UT) methods applied. Four different custom-made PA probes were employed in this study, operating nominally at 800 kHz, 1.0 MHz, 1.5 MHz, and 2.0 MHz center frequencies. The CASS PZR surge-line specimens were polished and chemically etched to bring out the microstructures of both pipe and elbow segments. Additional studies were conducted and documented to address baseline CASS material noise and observe possible ultrasonic beam redirection phenomena.


Author(s):  
Yasuo KUROZUMI ◽  
Yukimitsu OKANO ◽  
Masahiro NISHIKAWA

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