scholarly journals New Formulations of Flame-retardant Flexible Polyvinylchloride Composites

2019 ◽  
Vol 56 (3) ◽  
pp. 568-587
Author(s):  
Alina Elena Coman ◽  
Augusta Raluca Gabor ◽  
Sergiu Stoian ◽  
Cristian Andi Nicolae ◽  
Valentin Raditoiu ◽  
...  

The composition of electrical wires and cables is of critical importance in controlling fire risks. In this respect, polyvinylchloride (PVC) composites are extensively used. Yet, PVC composites are multiple systems in which the final properties depend on the nature and size of the reinforcement or flame-retardant agent and the type of lubricant used for their preparation. Thereby, in this study two series of PVC composites, with stearic acid and calcium stearate as lubricants were prepared in parallel, and additivated with various commercial minerals as reinforcement/flame retardant agents, such as calcium carbonate, alumina trihydrate (ATH) and HMH (a mineral of hydromagnesite and huntite). Following the structure (by FT-infrared), thermal behavior (thermal analyses and differential scanning calorimetry) and mechanical properties (dynamic mechanical analyses, tensile strength and elongation at break) of PVC composites, the flame-retardant effect of the selected minerals was investigated by measuring the limiting oxygen index (LOI). Only ATH and HMH-based composites presented higher flame-resistance, relative to the control samples, making them suitable for the proposed application. The contact angle was evaluated for determining the hydrophobicity of composites when using ATH or HMH, to get an opinion about the stability of the materials in moist environments. Finally, SEM was used to determine the homogeneity of PVC samples.

2019 ◽  
Vol 56 (4) ◽  
pp. 845-851
Author(s):  
Alina Elena Coman ◽  
Augusta Raluca Gabor ◽  
Cristian Andi Nicolae ◽  
Valentin Raditoiu ◽  
Gheorghe Hubca ◽  
...  

The topic of this paper refers to the influence of the plasticizer and the processing mode upon the characteristics of the poly(vinyl chloride) (PVC) composites. Thereby, in this study two types of industrial plasticizers were used to highlight their influence upon the properties of final composites. The employed lubricant was stearic acid, the most common and cheapest additive used in the industry for cables manufacturing. For economic reasons, calcium carbonate of 2 m size was used as reinforcing agent. Further on, two sets of samples were prepared, targeting the influence of the processing mode upon the properties of final composites. Beside the structure (by FT-infrared), thermal behavior (thermal analyses and differential scanning calorimetry) and mechanical properties (dynamic mechanical analyses, tensile strength and elongation at break) of PVC composites, the limiting oxygen index (LOI) and the overall morphology of the samples were also investigated.


2017 ◽  
Vol 48 (1) ◽  
pp. 87-118 ◽  
Author(s):  
MD Teli ◽  
Pintu Pandit

As far as the value addition of textile is concerned, flame retardancy of textile materials is considered to be one of the most important properties in textile finishing by both industries as well as academic researchers. Flame-retardant property with thermal stability was imparted to cotton by using green coconut ( Cocos nucifera Linn) shell extract, a natural waste source of coconut. Coconut shell extract was analyzed by high-performance liquid chromatography, Fourier transform infrared spectroscopy, energy-dispersive spectrometry and its phytochemical analysis was also carried out. The coconut shell extract (acidic after extraction) was applied in three different pH (acidic, neutral, and alkaline) conditions to the cotton fabric. Flame-retardant properties of the untreated and the treated cotton fabrics were analyzed by limiting oxygen index and vertical flammability. The study showed that all the treated fabrics had good flame resistance property compared to that of the untreated fabric. The limiting oxygen index value was found to increase by 72.2% after application of the coconut shell extract from alkaline pH. Pyrolysis and char formation behavior of the concerned fabrics were studied using thermogravimetric analysis and differential scanning calorimetric analysis in a nitrogen atmosphere. The physicochemical composition of the untreated and coconut shell extract treated cotton fabrics were analyzed by attenuated total reflection–Fourier transform infrared, scanning electron microscope, and energy-dispersive X-ray spectroscopy. Also, treated cotton fabric showed natural brown color and antibacterial property against both Gram-positive and Gram-negative bacteria. The durability of the flame-retardant functionality to washing with soap solution has also been studied and reported in this paper.


2020 ◽  
Vol 977 ◽  
pp. 102-107
Author(s):  
Yu Lei Zheng ◽  
Shuang Chen ◽  
Jia Hui Wang ◽  
Ru Xiao

Polyamide 66 (PA66) benefits from excellent mechanical properties and good chemical resistance, which enabled wide application of this material in various industrial fields; however, it suffers from high flammability. Generally, preparation of a flame retardant PA from a reactive flame retardant involves a two-step process. In this study, the flame retardant PA66s (FRPA66s) are synthesized via a one-pot melt copolycondensation route by using a reactive phosphorus-containing flame retardant (FR-B). Then, molecular weight, some mechanical and thermal properties along with flame retardant properties of FRPA66s were investigated by gel permeation chromatography (GPC), instron material testing, differential scanning calorimetry (DSC), thermogravimetry (TG) analysis, vertical burning test (UL 94), and limiting oxygen index test (LOI) techniques. The experimental results confirmed that FRPA66s synthesized by the one-pot method have very similar properties compared to those obtained via the two-step process. Moreover, the prepared materials showed good non-flammability behavior with limiting oxygen index value of over 30% and a vertical burning test result of V-0 rating.


2020 ◽  
Vol 15 ◽  
pp. 155892502092088
Author(s):  
Michael W Easson ◽  
Jacobs Harris Jordan ◽  
SeChin Chang ◽  
John M Bland ◽  
Brian Douglas Condon

Bisphenol-substituted spirocyclic phosphazene derivatives were synthesized in 85%–94% yields and analyzed for flame retardant application to cotton fabric using Limiting Oxygen Index, Fourier transform infrared thermogravimetric analysis, differential scanning calorimetry, microscale combustion calorimetry, thermogravimetric analysis, and scanning electron microscopy. The thermogravimetric analysis methods indicate a decomposition pathway consistent for phosphorus-nitrogen-containing compounds. Levoglucosan phosphorylation and carbonaceous char formation were observed. Limiting Oxygen Index testing of these compounds on cotton-based fabrics showed improved flame resistance compared to untreated fabrics.


2020 ◽  
Vol 10 (9) ◽  
pp. 1470-1476
Author(s):  
Liang Yi ◽  
Zhixiong Huang ◽  
Cao Yu ◽  
Yongli Peng ◽  
Xinglong Liu

This paper aims to prepare a new curing agent, reactive flame retardant (DTF), through one-pot synthesis of 9,10-Dihydro-9-oxo-10-phosphaphenanthrene-10-oxide (DOPO), formaldehyde and triacetonediamine for Epoxy resin (EP). This new DTF was successful prepared through Fourier-transform infrared, 1H NMR, and 31P NMR spectroscopy. The flame-retardant epoxy thermoset was prepared using the 4′4-diaminodiphenylmethane (DDM) as a co-curing agent. The analysis results using the differential scanning calorimetry (DSC) showed that DTF can cure EP and improve the carbon residue yield of epoxy thermoset after burning. It observed that if the content of phosphorus was 1.0 wt%, the limiting oxygen index (LOI) of EP/DDM/DPT-4 was 30.4%, and UL94 reached the V-0 rating. The highest tensile property of the epoxy thermoset reached 98.56 MPa (P content = 0.5%), whereas the highest flexural property reached 137.28 MPa (P content = 0.75%), and the highest impact property reached 24.1 KJ · m–2 (P content = 0.5%).


2015 ◽  
Vol 1115 ◽  
pp. 406-409 ◽  
Author(s):  
Fatimah A’thiyah Sabaruddin ◽  
Noorasikin Samat ◽  
A.I.H Dayang Habibah

It is known that polymeric materials are easily to get on fire due to their chemical structures. Thus the flame retardant material such as aluminium hydroxide (ATH) is used to improve the flame retardancy property of polymers. Polypropylene (PP) with various amount of nanosized ATH particles of (5, 10, 20, 30, 40 wt%) were compounded with an extruder machine. The effects of two different type of coupling agent (3-Aminopropyltriethoxysilane (APS) and Maleic anhydride grafted polypropylene (MAPP)) on the flame retardant properties were compared. All samples were characterized with two flame tests; the limiting oxygen index (LOI) and UL94 horizontal burning test (UL94 HB). It is found that both tests showed improvement on the flame resistance properties of the nanocomposites, mainly at high ATH loadings. Type of coupling agents affects the flame retardancy properties of PP/ATH nanocomposites.


2018 ◽  
Vol 49 (2) ◽  
pp. 141-161 ◽  
Author(s):  
Raziye Atakan ◽  
Azize Bical ◽  
Ebru Celebi ◽  
Gulay Ozcan ◽  
Neda Soydan ◽  
...  

A novel polymeric flame retardant with phosphorous–nitrogen synergism (PVP (PR)-P-DCDA) was synthesized by polyvinyl alcohol, hydrophilic polyester resin, phosphoric acid, and dicyandiamide. 100% polyester, 100% cotton, and 50/50% cotton–polyester blended fabrics were treated with PVP (PR)-P-DCDA by impregnation method. Flammability characteristics, thermal decomposition, surface morphology, and chemical structure of treated and untreated fabrics were investigated by vertical flammability test, limiting oxygen index, differential scanning calorimetry, thermogravimetric analysis, scanning electron microscopy, and Fourier-transform infrared, respectively. Results showed that PVP (PR)-P-DCDA is an eco-friendly flame retardant system, a good char-forming flame retardant agent with superior ease of application for cotton, polyester, and cotton/polyester blends. At the industrial scale, the flame retardant agent PVP (PR)-PDCDA has been commercialized under the name Fire-off EBR.


Materials ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 127 ◽  
Author(s):  
Yu Sun ◽  
Yazhen Wang ◽  
Li Liu ◽  
Tianyuan Xiao

A 9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO) acrylate, (6-oxidodibenzo [c,e][1,2] oxaphosphinin-6-yl) methyl acrylate (DOPOAA), has been prepared. Copolymers of styrene (St) and DOPOAA were prepared by emulsion polymerization. The chemical structures of copolymers containing levels of DOPOAA were verified using Fourier transform infrared (FT-IR) spectroscopy and 1H nuclear magnetic resonance (1H-NMR) spectroscopy. The thermal properties and flame-retardant behaviors of DOPO-containing monomers and copolymers were observed using thermogravimetric analysis and micro calorimetry tests. From thermogravimetric analysis (TGA), it was found out that the T5% for decomposition of the copolymer was lower than that of polystyrene (PS), but the residue at 700 °C was higher than that of PS. The results from micro calorimetry (MCC) tests indicated that the rate for the heat release of the copolymer combustion was lower than that for PS. The limiting oxygen index (LOI) for combustion of the copolymer rose with increasing levels of DOPOAA. These data indicate that copolymerization of the phosphorus-containing flame-retardant monomer, DOPOAA, into a PS segment can effectively improve the thermal stability and flame retardancy of the copolymer.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2205
Author(s):  
Qian Li ◽  
Yujie Li ◽  
Yifan Chen ◽  
Qiang Wu ◽  
Siqun Wang

A novel liquid phosphorous-containing flame retardant anhydride (LPFA) with low viscosity was synthesized from 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and methyl tetrahydrophthalic anhydride (MeTHPA) and further cured with bisphenol-A epoxy resin E-51 for the preparation of the flame retardant epoxy resins. Both Fourier transform infrared spectroscopy (FT-IR), mass spectrometry (MS) and nuclear magnetic resonance (NMR) measurements revealed the successful incorporation of DOPO on the molecular chains of MeTHPA through chemical reaction. The oxygen index analysis showed that the LPFA-cured epoxy resin exhibited excellent flame retardant performance, and the corresponding limiting oxygen index (LOI) value could reach 31.2%. The UL-94V-0 rating was achieved for the flame retardant epoxy resin with the phosphorus content of 2.7%. With the addition of LPFA, the impact strength of the cured epoxy resins remained almost unchanged, but the flexural strength gradually increased. Meanwhile, all the epoxy resins showed good thermal stability. The glass transition temperature (Tg) and thermal decomposition temperature (Td) of epoxy resin cured by LPFA decreased slightly compared with that of MeTHPA-cured epoxy resin. Based on such excellent flame retardancy, low viscosity at room temperature and ease of use, LPFA showed potential as an appropriate curing agent in the field of electrical insulation materials.


Polymers ◽  
2021 ◽  
Vol 13 (13) ◽  
pp. 2134
Author(s):  
Sandra Paszkiewicz ◽  
Izabela Irska ◽  
Iman Taraghi ◽  
Elżbieta Piesowicz ◽  
Jakub Sieminski ◽  
...  

The effect of the presence of halloysite nanotubes (HNTs) and silane-treated alumina trihydrate (ATH-sil) nanofillers on the mechanical, thermal, and flame retardancy properties of ethylene-vinyl acetate (EVA) copolymer/low-density polyethylene (LDPE) blends was investigated. Different weight percentages of HNT and ATH-sil nanoparticles, as well as the hybrid system of those nanofillers, were melt mixed with the polymer blend (reference sample) using a twin-screw extruder. The morphology of the nanoparticles and polymer compositions was studied using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The mechanical properties, hardness, water absorption, and melt flow index (MFI) of the compositions were assessed. The tensile strength increases as a function of the amount of HNT nanofiller; however, the elongation at break decreases. In the case of the hybrid system of nanofillers, the compositions showed superior mechanical properties. The thermal properties of the reference sample and those of the corresponding sample with nanofiller blends were studied using differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Two peaks were observed in the melting and crystallization temperatures. This shows that the EVA/LDPE is an immiscible polymer blend. The thermal stability of the blends was improved by the presence of HNTs and ATH-sil nanoparticles. Thermal degradation temperatures were shifted to higher values by the presence of hybrid nanofillers. Finally, the flammability of the compositions was assessed. Flammability as reflected by the limiting oxygen index (OI) was increased by the presence of HNT and ATH-sil nanofiller and a hybrid system of the nanoparticles.


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