Processing Conditions of Expandable Graphite in PP and PA Matrix and their Performance

2018 ◽  
Vol 55 (4) ◽  
pp. 507-510 ◽  
Author(s):  
Alexandru Sover ◽  
Stanislav Marzynkevitsch ◽  
Bastian Munack
Keyword(s):  
Flame Retardant ◽  
Polymer Materials ◽  
Expandable Graphite ◽  
Process Conditions ◽  
Safety Standards ◽  
Additive Content ◽  
Retarding Effect ◽  
Twin Screw ◽  
Moulding Machine ◽  
The Impact

Polypropylene (PP) and polyamide (PA) polymers are used in different situations where they provide a flame retarding effect to meet safety standards. The expandable graphite as an additive for polymer materials has a good flame retardant effect and it does not harm the environment. The processing of this additive is presented for those two different polymers. Compounds with proportions of 10, 20, 30% of this additive were prepared in order to investigate the processability and flame retarding effect of PP and PA samples. The results show that the process conditions differ greatly between the polymers used in higher proportions. The improvement of the flame retarding effect was observed for both polymer compounds with expandable graphite. The plastics flammability standard UL 94 V0 could be achieved for the PP compound in all additive proportions and for the PA compounds only above 20%. The processing of the PP compound with co-rotating twin-screw extruder and an injection moulding machine takes place works well and provides a good homogenous mixture. The PA compound could not be processed at a higher additive content by the extruder. Special screw configuration is necessary to process this polymer compound. Also the flame retardant effect was inferior to the PP compound. The mechanical properties of the compounds decrease with the increasing additive content, particularly the impact strength of the samples.

Study of a novel co-rotating non-twin screw extruder in processing flame retardant polymer materials

2017 ◽  
Vol 37 (8) ◽  
pp. 827-835
Author(s):  
Song Zhao ◽  
Baiping Xu ◽  
Liang He ◽  
Huiwen Yu ◽  
Shouzai Tan
Keyword(s):  
Flame Retardant ◽  
Mechanical Performance ◽  
Acrylonitrile Butadiene Styrene ◽  
Operating Conditions ◽  
Polymer Materials ◽  
Twin Screw Extruder ◽  
Screw Extruder ◽  
Limiting Oxygen Index ◽  
Twin Screw ◽  
Halogen Free

Abstract A thorough study was carried out to investigate the priority of a novel co-rotating non-twin screw extruder (NTSE) over a traditional twin screw extruder (TSE) in the mixing process of halogen-free intumescent flame-retardant acrylonitrile-butadiene-styrene (ABS) composites. The homogeneity of the flame-retardant additives of the composites processed by NTSE and TSE under the same operating conditions was characterized by using mechanical performance properties, limiting oxygen index values, UL-94 tests, and thermogravimetric analysis. All the results suggested that NTSE could achieve better mixing of the flame-retardant additives in the polymer matrix than TSE, which was further clarified by the scanning electron microscope pictures.

Mechanical Properties of Polyamide 6 (Pa6) / Ethylene Vinyl Acetate (Eva) / Sepiolite Composite

2014 ◽  
Vol 554 ◽  
pp. 62-65 ◽  
Author(s):  
Noora Tiqah Mohamad Fauzi ◽  
Zurina Mohamad
Keyword(s):  
Mechanical Properties ◽  
Impact Strength ◽  
Vinyl Acetate ◽  
Ethylene Vinyl Acetate ◽  
Polyamide 6 ◽  
The Other ◽  
Screw Extruder ◽  
Twin Screw ◽  
Moulding Machine ◽  
The Impact

The objective of this study is to investigate the effect of sepiolite concentration (2-10 phr) on the mechanical properties of polyamide 6 (PA6) / ethylene vinyl acetate (EVA) blend at the ratio 80/20. Twin screw extruder and injection moulding machine were used to prepare the samples. The strength and modulus of flexural was increased until 6 phr of sepiolite content. On the other hand, the impact strength of PA6/EVA/sepiolite composite was decreased gradually as sepiolite content increased.

scholarly journals Investigations of Flame Retardant Properties of Zinc Borate Accompanying with Huntite and Hydromagnesite in Polymer Composites

2020 ◽  
Vol 1 (1) ◽  
Author(s):  
Hüsnügül YILMAZ ATAY ◽  
Öykü İÇİN ◽  
Buket KURU
Keyword(s):  
Flame Retardant ◽  
Synergistic Effects ◽  
Polymeric Materials ◽  
Polymer Materials ◽  
Morphological Properties ◽  
Zinc Borate ◽  
Human Beings ◽  
Polypropylene Composites ◽  
Twin Screw ◽  
Flame Retardant Properties

Fires have been a danger to human beings for the centuries. As people lost their lives and property in fires, they tried to fight the fire and their efforts in this area continued increasingly. Unfortunately, it is still not possible to completely reset the risk of starting the fire. But it seems likely to extinguish immediately after the fire has started, and this is very important to save people’s lives. Scientists have been working in this field in recent years; they are concentrated on producing fire-resistant materials using different materials. This can be provided by different ways; either fire-resistant material can be produced new, or the fire resistivity can be provided by incorporating the additive material into a flammable material. In our previous studies, we used huntite and hydromagnesite minerals to give fire resistance property to polymer materials, very successful results were obtained. In this study, huntite and hydromagnesite minerals were used for accompanying with zinc borate in polypropylene composites in order to increase the flame retardant property of a polymeric materials. Different content of minerals were blended with polypropylene, and composites were produced by twin-screw extruder for observing synergistic effect. Scanning electron microscopy (SEM) analyses were conducted to determine the structural and morphological properties of the composites. Thermal properties were determined according to thermogravimetric analysis (TGA). Tensile and three point bending tests were carried out to obtain mechanical properties. Flame retardant performance was evaluated according to UL 94 vertically flammability test. It was concluded that very good synergistic effects were obtained that zinc borate was significantly influential with huntite/hydromagnesite in the flammability characteristics of composites because higher char formation is observed with zinc borate addtion. Moreover, the zinc borate reduced the smoke generated during combustion.

scholarly journals Identifying Critical Binder Attributes to Facilitate Binder Selection for Efficient Formulation Development in a Continuous Twin Screw Wet Granulation Process

Pharmaceutics ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 210
Author(s):  
Lise Vandevivere ◽  
Maxine Vangampelaere ◽  
Christoph Portier ◽  
Cedrine de Backere ◽  
Olaf Häusler ◽  
...  
Keyword(s):  
Dissolution Kinetics ◽  
Wet Granulation ◽  
Continuous Manufacturing ◽  
Formulation Development ◽  
Granulation Process ◽  
Low Viscosity ◽  
Twin Screw ◽  
Poorly Soluble ◽  
Selection For ◽  
The Impact

The suitability of pharmaceutical binders for continuous twin-screw wet granulation was investigated as the pharmaceutical industry is undergoing a switch from batch to continuous manufacturing. Binder selection for twin-screw wet granulation should rely on a scientific approach to enable efficient formulation development. Therefore, the current study identified binder attributes affecting the binder effectiveness in a wet granulation process of a highly soluble model excipient (mannitol). For this formulation, higher binder effectiveness was linked to fast activation of the binder properties (i.e., fast binder dissolution kinetics combined with low viscosity attributes and good wetting properties by the binder). As the impact of binder attributes on the granulation process of a poorly soluble formulation (dicalcium phosphate) was previously investigated, this enabled a comprehensive comparison between both formulations in current research focusing on binder selection. This comparison revealed that binder attributes that are important to guide binder selection differ in function of the solubility of the formulation. The identification of critical binder attributes in the current study enables rational and efficient binder selection for twin-screw granulation of well soluble and poorly soluble formulations. Binder addition proved especially valuable for a poorly soluble formulation.

scholarly journals Transport Properties of Natural and Artificial Smart Fabrics Impregnated by Graphite Nanomaterial Stacks

Nanomaterials ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 1018
Author(s):  
Carola Esposito Corcione ◽  
Francesca Ferrari ◽  
Raffaella Striani ◽  
Antonio Greco
Keyword(s):  
Electrical Conductivity ◽  
Transport Properties ◽  
Low Cost ◽  
Empirical Relationship ◽  
Theoretical Models ◽  
Expandable Graphite ◽  
Easy Method ◽  
Textile Materials ◽  
Fabric Materials ◽  
The Impact

In this work, we studied the transport properties (thermal and electrical conductivity) of smart fabric materials treated with graphite nanomaterial stacks–acetone suspensions. An innovative and easy method to produce graphite nanomaterial stacks–acetone-based formulations, starting from a low-cost expandable graphite, is proposed. An original, economical, fast, and easy method to increase the thermal and electrical conductivity of textile materials was also employed for the first time. The proposed method allows the impregnation of smart fabric materials, avoiding pre-coating of the fibers, thus reducing costs and processing time, while obtaining a great increase in the transport properties. Two kinds of textiles, cotton and Lycra®, were selected as they represent the most used natural and artificial fabrics, respectively. The impact of the dimensions of the produced graphite nanomaterial stacks–acetone-based suspensions on both the uniformity of the treatment and the transport properties of the selected textile materials was accurately evaluated using several experimental techniques. An empirical relationship between the two transport properties was also successfully identified. Finally, several theoretical models were applied to predict the transport properties of the developed smart fabric materials, evidencing a good agreement with the experimental data.

Alfa fibers for Cereplast bio-composites reinforcement: Effects of chemical and biological treatments on the mechanical properties

2021 ◽  
pp. 096739112110060
Author(s):  
Mouna Werchefani ◽  
Catherine Lacoste ◽  
Hafedh Belguith ◽  
Chedly Bradai
Keyword(s):  
Charpy Impact ◽  
Impact Testing ◽  
Hot Water ◽  
Cellulose Content ◽  
Twin Screw ◽  
Electron Microscopy Analysis ◽  
Alfa Fibers ◽  
Charpy Impact Testing ◽  
Water Treatments ◽  
The Impact

The present work is a comparative study of the impact of Alfa fiber modifications on the Cereplast composites mechanical behavior. Various treatments have been employed, including mechanical, soda, saltwater-retting, hot-water treatments and enzymatic treatment using xylanase. Chemical and morphological analyses were carried out in order to determine the changes of the biochemical composition and the dimensions of fibers. Cereplast composites reinforced with Alfa fibers were fabricated using a twin-screw extrusion followed by an injection molding technique with a fiber load of 20 wt. %. Resulting materials were assessed by means of tensile, flexural and Charpy impact testing. Scanning Electron Microscopy analysis was carried out to investigate the interfacial properties of the composites. The results have shown a significant enhancement of mechanical strengths and rigidities for the xylanase-treated fiber composites, owing to the increase of cellulose content, the enhancement of defibrillation level and the improvement of matrix-fiber adhesion. The data proved that the technology of enzymes can be used as a powerful and eco-friendly approach to modify fiber surfaces and to increase their potential of reinforcement.

scholarly journals An Effective Method for Preparation of Liquid Phosphoric Anhydride and Its Application in Flame Retardant Epoxy Resin

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2205
Author(s):  
Qian Li ◽  
Yujie Li ◽  
Yifan Chen ◽  
Qiang Wu ◽  
Siqun Wang
Keyword(s):  
Flame Retardant ◽  
Epoxy Resin ◽  
Epoxy Resins ◽  
Oxygen Index ◽  
Decomposition Temperature ◽  
Ease Of Use ◽  
Limiting Oxygen Index ◽  
Good Thermal Stability ◽  
Low Viscosity ◽  
The Impact

A novel liquid phosphorous-containing flame retardant anhydride (LPFA) with low viscosity was synthesized from 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and methyl tetrahydrophthalic anhydride (MeTHPA) and further cured with bisphenol-A epoxy resin E-51 for the preparation of the flame retardant epoxy resins. Both Fourier transform infrared spectroscopy (FT-IR), mass spectrometry (MS) and nuclear magnetic resonance (NMR) measurements revealed the successful incorporation of DOPO on the molecular chains of MeTHPA through chemical reaction. The oxygen index analysis showed that the LPFA-cured epoxy resin exhibited excellent flame retardant performance, and the corresponding limiting oxygen index (LOI) value could reach 31.2%. The UL-94V-0 rating was achieved for the flame retardant epoxy resin with the phosphorus content of 2.7%. With the addition of LPFA, the impact strength of the cured epoxy resins remained almost unchanged, but the flexural strength gradually increased. Meanwhile, all the epoxy resins showed good thermal stability. The glass transition temperature (Tg) and thermal decomposition temperature (Td) of epoxy resin cured by LPFA decreased slightly compared with that of MeTHPA-cured epoxy resin. Based on such excellent flame retardancy, low viscosity at room temperature and ease of use, LPFA showed potential as an appropriate curing agent in the field of electrical insulation materials.

A novel recycled polyethylene terephthalate/polyamide 11 (rPET/PA11) thermoplastic blend

2021 ◽  
pp. 147776062110010
Author(s):  
Zahid Iqbal Khan ◽  
Zurina Binti Mohamad ◽  
Abdul Razak Bin Rahmat ◽  
Unsia Habib ◽  
Nur Amira Sahirah Binti Abdullah
Keyword(s):  
Mechanical Properties ◽  
Impact Strength ◽  
Flexural Strength ◽  
Polyethylene Terephthalate ◽  
Practical Implication ◽  
Polyamide 11 ◽  
Recycled Polyethylene ◽  
Twin Screw ◽  
Electron Microscopy Analysis ◽  
The Impact

This work explores a novel blend of recycled polyethylene terephthalate/polyamide 11 (rPET/PA11). The blend of rPET/PA11 was introduced to enhance the mechanical properties of rPET at various ratios. The work’s main advantage was to utilize rPET in thermoplastic form for various applications. Three different ratios, i.e. 10, 20 and 30 wt.% of PA11 blend samples, were prepared using a twin-screw extruder and injection moulding machine. The mechanical properties were examined in terms of tensile, flexural and impact strength. The tensile strength of rPET was improved more than 50%, while the increase in tensile strain was observed 42.5% with the addition of 20 wt.% of PA11. The improved properties of the blend were also confirmed by the flexural strength of the blends. The flexural strength was increased from 27.9 MPa to 48 MPa with the addition of 30 wt.% PA11. The flexural strain of rPET was found to be 1.1%. However, with the addition of 10, 20 and 30 wt.% of PA11, the flexural strain was noticed as 1.7, 2.1, and 3.9% respectively. The impact strength of rPET/PA11 at 20 wt.% PA11 was upsurged from 110.53 to 147.12 J/m. Scanning electron microscopy analysis revealed a dispersed PA11 domain in a continuous rPET matrix morphology of the blends. This work practical implication would lead to utilization of rPET in automobile, packaging, and various industries.

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