scholarly journals Optimization of Process Parameters of Pin on Disc Wear Set up for 3D Printed Specimens

2021 ◽  
Author(s):  
Harish Kumar ◽  
◽  
Anuj Sharma ◽  
Yogesh Shrivastava ◽  
Shahroz Akhtar Khan ◽  
...  
Keyword(s):  
3D Printing ◽  
Wear Rate ◽  
Manufacturing Industry ◽  
Three Dimensional ◽  
Data File ◽  
Digital Data ◽  
Layer By Layer ◽  
Input Parameters ◽  
Pin On Disc ◽  
Set Up

3D Printing is av technology that produces three-dimensional parts layer by layer from a material. The method relies on a digital data file being transmitted to a machine that then builds the component. The evolution of 3D printing has seen rapid growth in the manufacturing industry. However, the material properties of the fabricated part are different for different combinations of input parameters. Hence, it is essential to determine the properties of the fabricated specimen. In the present work, specimens of ABS have been fabricated using a 3D printer conform to ASTM G99 standard, by varying the combinations of input parameters. The design of experiments has been done using Box Behnken design. Thereafter, the wear rate of the fabricated specimens has been tested on the wear tester machine (Pin-on-disc). The obtained combination of input and output has been used to generate a mathematical model using response surface methodology (RSM). The model has been optimized and a suitable range of input parameters have been determined, pertaining to the minimum wear rate for given conditions.

scholarly journals A guideline for 3D printing terminology in biomedical research utilizing ISO/ASTM standards

2021 ◽  
Vol 7 (1) ◽  
Author(s):  
Amy E. Alexander ◽  
Nicole Wake ◽  
Leonid Chepelev ◽  
Philipp Brantner ◽  
Justin Ryan ◽  
...  
Keyword(s):  
3D Printing ◽  
Medical Literature ◽  
Three Dimensional ◽  
Physical Object ◽  
Medical Community ◽  
Layer By Layer ◽  
Digital File ◽  
Standardized Terminology ◽  
Standard Terms ◽  
The Impact

AbstractFirst patented in 1986, three-dimensional (3D) printing, also known as additive manufacturing or rapid prototyping, now encompasses a variety of distinct technology types where material is deposited, joined, or solidified layer by layer to create a physical object from a digital file. As 3D printing technologies continue to evolve, and as more manuscripts describing these technologies are published in the medical literature, it is imperative that standardized terminology for 3D printing is utilized. The purpose of this manuscript is to provide recommendations for standardized lexicons for 3D printing technologies described in the medical literature. For all 3D printing methods, standard general ISO/ASTM terms for 3D printing should be utilized. Additional, non-standard terms should be included to facilitate communication and reproducibility when the ISO/ASTM terms are insufficient in describing expository details. By aligning to these guidelines, the use of uniform terms for 3D printing and the associated technologies will lead to improved clarity and reproducibility of published work which will ultimately increase the impact of publications, facilitate quality improvement, and promote the dissemination and adoption of 3D printing in the medical community.

scholarly journals Three-dimensionally printed polycaprolactone/multicomponent bioactive glass scaffolds for potential application in bone tissue engineering

2020 ◽  
Vol 6 (1) ◽  
pp. 57-69
Author(s):  
Amirhosein Fathi ◽  
Farzad Kermani ◽  
Aliasghar Behnamghader ◽  
Sara Banijamali ◽  
Masoud Mozafari ◽  
...  
Keyword(s):  
Tissue Engineering ◽  
3D Printing ◽  
Bone Tissue Engineering ◽  
Bone Tissue ◽  
Three Dimensional ◽  
Layer By Layer ◽  
Composite Scaffolds ◽  
3D Printed ◽  
Co Doped

AbstractOver the last years, three-dimensional (3D) printing has been successfully applied to produce suitable substitutes for treating bone defects. In this work, 3D printed composite scaffolds of polycaprolactone (PCL) and strontium (Sr)- and cobalt (Co)-doped multi-component melt-derived bioactive glasses (BGs) were prepared for bone tissue engineering strategies. For this purpose, 30% of as-prepared BG particles (size <38 μm) were incorporated into PCL, and then the obtained composite mix was introduced into a 3D printing machine to fabricate layer-by-layer porous structures with the size of 12 × 12 × 2 mm3.The scaffolds were fully characterized through a series of physico-chemical and biological assays. Adding the BGs to PCL led to an improvement in the compressive strength of the fabricated scaffolds and increased their hydrophilicity. Furthermore, the PCL/BG scaffolds showed apatite-forming ability (i.e., bioactivity behavior) after being immersed in simulated body fluid (SBF). The in vitro cellular examinations revealed the cytocompatibility of the scaffolds and confirmed them as suitable substrates for the adhesion and proliferation of MG-63 osteosarcoma cells. In conclusion, 3D printed composite scaffolds made of PCL and Sr- and Co-doped BGs might be potentially-beneficial bone replacements, and the achieved results motivate further research on these materials.

scholarly journals Porous PLAs with Controllable Density by FDM 3D Printing and Chemical Foaming Agent

Micromachines ◽  
2021 ◽  
Vol 12 (8) ◽  
pp. 866
Author(s):  
A. R. Damanpack ◽  
André Sousa ◽  
M. Bodaghi
Keyword(s):  
3D Printing ◽  
Flow Rate ◽  
Three Dimensional ◽  
Poly Lactic Acid ◽  
Layer By Layer ◽  
Printing Technology ◽  
Material Density ◽  
Foaming Agent ◽  
3D Printing Technology ◽  
Fabrication Parameters

This paper shows how fused decomposition modeling (FDM), as a three-dimensional (3D) printing technology, can engineer lightweight porous foams with controllable density. The tactic is based on the 3D printing of Poly Lactic Acid filaments with a chemical blowing agent, as well as experiments to explore how FDM parameters can control material density. Foam porosity is investigated in terms of fabrication parameters such as printing temperature and flow rate, which affect the size of bubbles produced during the layer-by-layer fabrication process. It is experimentally shown that printing temperature and flow rate have significant effects on the bubbles’ size, micro-scale material connections, stiffness and strength. An analytical equation is introduced to accurately simulate the experimental results on flow rate, density, and mechanical properties in terms of printing temperature. Due to the absence of a similar concept, mathematical model and results in the specialized literature, this paper is likely to advance the state-of-the-art lightweight foams with controllable porosity and density fabricated by FDM 3D printing technology.

scholarly journals An Application of Integrated 3D Technologies for Replicas in Cultural Heritage

2019 ◽  
Vol 8 (6) ◽  
pp. 285 ◽  
Author(s):  
Balletti ◽  
Ballarin
Keyword(s):  
3D Printing ◽  
Cultural Heritage ◽  
Laser Scanning ◽  
Low Cost ◽  
Three Dimensional ◽  
Digital Data ◽  
Survey Analysis ◽  
Critical Issues ◽  
Data Acquisition And Processing ◽  
Short Time

In recent decades, 3D acquisition by laser scanning or digital photogrammetry has become one of the standard methods of documenting cultural heritage, because it permits one to analyze the shape, geometry, and location of any artefact without necessarily coming into contact with it. The recording of three-dimensional metrical data of an asset allows one to preserve and monitor, but also to understand and explain the history and cultural heritage shared. In essence, it constitutes a digital archive of the state of an artefact, which can be used for various purposes, be remodeled, or kept safely stored. With the introduction of 3D printing, digital data can once again take on material form and become physical objects from the corresponding mathematical models in a relatively short time and often at low cost. This possibility has led to a different consideration of the concept of virtual data, no longer necessarily linked to simple visual fruition. The importance of creating high-resolution physical copies has been reassessed in light of different types of events that increasingly threaten the protection of cultural heritage. The aim of this research is to analyze the critical issues in the production process of the replicas, focusing on potential problems in data acquisition and processing and on the accuracy of the resulting 3D printing. The metric precision of the printed model with 3D technology are fundamental for everything concerning geomatics and must be related to the same characteristics of the digital model obtained through the survey analysis.

scholarly journals Layered 3D Printing by Tethered Pyro-Electrospinning

2020 ◽  
Vol 2020 ◽  
pp. 1-9 ◽  
Author(s):  
Sara Coppola ◽  
Giuseppe Nasti ◽  
Veronica Vespini ◽  
Pietro Ferraro
Keyword(s):  
3D Printing ◽  
Three Dimensional ◽  
Multiwall Carbon Nanotubes ◽  
Processing Parameters ◽  
Layer By Layer ◽  
Biocompatible Polymer ◽  
Intrinsic Factors ◽  
Electric Effect ◽  
Mild Temperature

Nowadays it is easy to imagine that the exploitation of different additive manufacturing approaches could find use in regenerative medicine and frontiers nanotechnology with a strong interest in the development of in vivo bio-incubators that better replicate the tissue environment. Various electrospinning technologies have been exploited for the fabrication of composite polymeric architectures, where fibers have been used for the construction layer by layer of micro-architectures. Unfortunately, in case of processing biomaterials, the intrinsic factors of the materials could become obstacles when considering such advanced engineering methods. Here, for the first time, we use the pyro-EHD process for the fabrication of layered three-dimensional architectures made using a biodegradable and biocompatible polymer. The proposed approach for layered 3D printing works at mild temperature allowing deposition at high resolution and great flexibility in manufacturing, avoiding high voltage generators, and nozzles. The layered 3D printing, activated by the pyro-electric effect, is discussed and characterized in terms of geometrical features and processing parameters. Different geometries and micro-architecture (wall, square, triangle, and hybrid structures) have been demonstrated and over printing of composite polymer, obtained by mixing multiwall carbon nanotubes and fluorochrome, has been discussed, focusing on the use of a biodegradable and biocompatible polymer.

Steel Parts with Tailored Material Gradients by 3D-Printing Using Nano-Particulate Ink

2005 ◽  
Vol 492-493 ◽  
pp. 679-684 ◽  
Author(s):  
Dirk Godlinski ◽  
Stéphane Morvan
Keyword(s):  
3D Printing ◽  
Solid Freeform Fabrication ◽  
Three Dimensional ◽  
Material Design ◽  
Nano Particles ◽  
Layer By Layer ◽  
Steel Matrix ◽  
Local Composition ◽  
Composition Control ◽  
Halftone Image

It is difficult to generate any user-defined three dimensional gradient to tailor the functional properties of a component. Problems are not only the lack of local material design tools, but also a suitable manufacturing process. The implementation of the concept of local composition control into the Solid Freeform Fabrication (SFF) process 3D-Printing is described, which leads to geometrical complex parts out of tailored materials. Suspensions of different functional inks containing a binder and carbon black nano-particles are dispensed into droplets through multiple jets – like inkjet printing a halftone image on a paper – but into a metal powder bed to generate layer by layer graded green parts. In this case the tailored preforms are then sintered, while the nano-particle additions from the functional ink act locally as alloying elements in the steel matrix to combine e.g. both, toughness and hardness in the part. This work concentrates on the realisation of the new process and shows first results taking the generation of carbon-graded steel parts as an example.

scholarly journals 3D PRINTING AND 3D BIOPRINTING TO USE FOR MEDICAL APPLICATIONS

2019 ◽  
Vol 10 (1) ◽  
Author(s):  
Milan Šljivić ◽  
Dragoljub Mirjanić ◽  
Nataša Šljivić ◽  
Cristiano Fragassa ◽  
Ana Pavlović
Keyword(s):  
3D Printing ◽  
Three Dimensional ◽  
3D Models ◽  
Physical Models ◽  
Layer By Layer ◽  
3D Bioprinting ◽  
Solid Objects ◽  
Modern Methods ◽  
Digital File

The Additive manufacturing 3D printing is a process of creating a three dimensional solid objects or rapid prototyping of 3D models from a digital file, which builds layer by layer. The 3D bioprinting is a form sophisticated of 3D printing technology involving cells and tissues for the production of tissue for regenerative medicine, which is also built layer by layer into the area of human tissue or organ. This paper defines the modern methods and materials of the AM, which are used for the development of physical models and individually adjusted implants for 3D printing for medical purposes. The main classification of 3D printing and 3D bioprinting technologies are also defined by typical materials and a field of application. It is proven that 3D printing and 3D bioprinting techniques have a huge potential and a possibility to revolutionize the field of medicine.

scholarly journals Parameters Affecting the Mechanical Properties of Three-Dimensional (3D) Printed Carbon Fiber-Reinforced Polylactide Composites

Polymers ◽  
2020 ◽  
Vol 12 (11) ◽  
pp. 2456
Author(s):  
Demei Lee ◽  
Guan-Yu Wu
Keyword(s):  
Mechanical Properties ◽  
Carbon Fiber ◽  
3D Printing ◽  
Three Dimensional ◽  
Fused Deposition Modelling ◽  
Layer By Layer ◽  
Fused Deposition ◽  
Bed Temperature ◽  
3D Printed ◽  
The Impact

Three-dimensional (3D) printing is a manufacturing technology which creates three-dimensional objects layer-by-layer or drop-by-drop with minimal material waste. Despite the fact that 3D printing is a versatile and adaptable process and has advantages in establishing complex and net-shaped structures over conventional manufacturing methods, the challenge remains in identifying the optimal parameters for the 3D printing process. This study investigated the influence of processing parameters on the mechanical properties of Fused Deposition Modelling (FDM)-printed carbon fiber-filled polylactide (CFR-PLA) composites by employing an orthogonal array model. After printing, the tensile and impact strengths of the printed composites were measured, and the effects of different parameters on these strengths were examined. The experimental results indicate that 3D-printed CFR-PLA showed a rougher surface morphology than virgin PLA. For the variables selected in this analysis, bed temperature was identified as the most influential parameter on the tensile strength of CFR-PLA-printed parts, while bed temperature and print orientation were the key parameters affecting the impact strengths of printed composites. The 45° orientation printed parts also showed superior mechanical strengths than the 90° printed parts.

Importance of 3D Printing Technology in Medical Fields

2019 ◽  
pp. 21-40
Author(s):  
Ranjit Barua ◽  
Sudipto Datta ◽  
Amit Roychowdhury ◽  
Pallab Datta
Keyword(s):  
Tissue Engineering ◽  
Additive Manufacturing ◽  
3D Printing ◽  
New Technology ◽  
Three Dimensional ◽  
Layer By Layer ◽  
Medical Field ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Proper Material

Three-dimensional or 3D printing technology is a growing interest in medical fields like tissue engineering, dental, drug delivery, prosthetics, and implants. It is also known as the additive manufacturing (AM) process because the objects are done by extruding or depositing the material layer by layer, and the material may be like biomaterials, plastics, living cells, or powder ceramics. Specially in the medical field, this new technology has importance rewards in contrast with conventional technologies, such as the capability to fabricate patient-explicit difficult components, desire scaffolds for tissue engineering, and proper material consumption. In this chapter, different types of additive manufacturing (AM) techniques are described that are applied in the medical field, especially in community health and precision medicine.

An Apparatus Designed for Coating and Coloration of Filaments Used in Fused Filament Fabrication (FFF) 3D Printing

2021 ◽  
Vol 14 ◽  
Author(s):  
Piyush Chohan ◽  
Aniket Yadav ◽  
Ranvijay Kumar ◽  
Raman Kumar ◽  
Jasgurpreet Singh Chohan
Keyword(s):  
3D Printing ◽  
Surface Finish ◽  
Three Dimensional ◽  
Layer By Layer ◽  
Fused Filament Fabrication ◽  
Outlet Port ◽  
Inlet Port ◽  
Uniform Coating ◽  
Good Surface ◽  
Good Surface Finish

Background: Three dimensional (3D) printing is emerging technology, capable of manufacturing a solid layer by layer. With the advancements of materials for 3D printing, this technology is applicable in almost every sector. But in accordance with the product requirements we need to modify the mechanical properties of material. To achieve good surface finish we require coating of filament. For this purpose an apparatus is designed for coating of material over a filament, which is capable of coating filaments uniformly and with automated process. Objective: The objective of present invention is directed to a filament feeding device for applying uniform coating on a filament in order to make 3D solid objects with good quality finishing, thereby eliminating the chances of strains and imperfect coating on the filament. Methods: The present invention relates to a filament feeding device, comprising a container equipped within the device for storing a chemical solution in a liquefied form, an inlet port fabricated on the container for inserting a filament inside the container, plurality of relief valves placed at a bottom portion of the container for controlling the leakage of the filaments during insertion of the filaments. A stepper motor in association with a blade equipped within the container to rotate the main extruder of a 3D printer, and an outlet port designed opposite to the inlet port for discharging the filament from the container for 3D printing of the filament in order to manufacture the solid object. Results: The apparatus makes it easy for coating and coloration of materials to make the reinforced composite filaments. As this apparatus provides uniform coating of material on the filaments, the product printed by filaments have good surface finish. Conclusion: The proposed method can reduce coating time and printing time. This work provides meaningful implication to researchers who are doing research in the domain of additive manufacturing.

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