scholarly journals Decision support system for tool condition monitoring in milling process using artificial neural network

2021 ◽  
Author(s):  
.Mohanraj T ◽  
◽  
Tamilvanan A. ◽  
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Condition Monitoring ◽  
Mean Squared Error ◽  
Flank Wear ◽  
Tool Condition Monitoring ◽  
Ann Model ◽  
Vibration Signals ◽  
Tool Condition ◽  
Artificial Neural

This work discusses the development of tool condition monitoring system (TCMs) during milling of AISI stainless steel 304 using sound pressure and vibration signals. Response Surface Methodology (RSM) was used to design the experiments. The various milling parameters and vegetable-based cutting fluids (VBCFs) were optimized to reduce the surface roughness and flank wear. The experimental results reveal the direct relationship between the flank wear and sound and vibration signals. The various statistical parameters were extracted from the measured signals and given as input data to train the artificial neural network (ANN). From the developed ANN model, the flank wear was predicted with the mean squared error (MSE) of 0.0656 mm.

Tool Condition Monitoring Using Artificial Neural Network Models

2022 ◽  
pp. 400-426
Author(s):  
Srinivasa P. Pai ◽  
Nagabhushana T. N.
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Condition Monitoring ◽  
Medium Carbon Steel ◽  
Tool Condition Monitoring ◽  
Training Time ◽  
Tool Condition ◽  
Cell Structures ◽  
Artificial Neural ◽  
Artificial Neural Network Ann

Tool wear is a major factor that affects the productivity of any machining operation and needs to be controlled for achieving automation. It affects the surface finish, tolerances, dimensions of the workpiece, increases machine down time, and sometimes performance of machine tool and personnel are affected. This chapter deals with the application of artificial neural network (ANN) models for tool condition monitoring (TCM) in milling operations. The data required for training and testing the models studied and developed are from live experiments conducted in a machine shop on a widely used steel, medium carbon steel (En 8) using uncoated carbide inserts. Acoustic emission data and surface roughness data has been used in model development. The goal is for developing an optimal ANN model, in terms of compact architecture, least training time, and its ability to generalize well on unseen (test) data. Growing cell structures (GCS) network has been found to achieve these requirements.

Tool Condition Monitoring Using Artificial Neural Network Models

2020 ◽  
pp. 550-576
Author(s):  
Srinivasa P. Pai ◽  
Nagabhushana T. N.
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Condition Monitoring ◽  
Medium Carbon Steel ◽  
Tool Condition Monitoring ◽  
Training Time ◽  
Tool Condition ◽  
Cell Structures ◽  
Artificial Neural ◽  
Artificial Neural Network Ann

Tool wear is a major factor that affects the productivity of any machining operation and needs to be controlled for achieving automation. It affects the surface finish, tolerances, dimensions of the workpiece, increases machine down time, and sometimes performance of machine tool and personnel are affected. This chapter deals with the application of artificial neural network (ANN) models for tool condition monitoring (TCM) in milling operations. The data required for training and testing the models studied and developed are from live experiments conducted in a machine shop on a widely used steel, medium carbon steel (En 8) using uncoated carbide inserts. Acoustic emission data and surface roughness data has been used in model development. The goal is for developing an optimal ANN model, in terms of compact architecture, least training time, and its ability to generalize well on unseen (test) data. Growing cell structures (GCS) network has been found to achieve these requirements.

scholarly journals Condition Monitoring in Drilling Operation based on Vibration Signals

2019 ◽  
Vol 8 (3) ◽  
pp. 1272-1277
Keyword(s):  
Neural Network ◽  
Frequency Domain ◽  
Condition Monitoring ◽  
Time Domain ◽  
Flank Wear ◽  
Tool Condition Monitoring ◽  
Vibration Signals ◽  
Drilling Operation ◽  
Tool Condition ◽  
The Time Domain

Tool condition monitoring is the efficient process for all machining managing operation and the maintenance of machinery operation. Tool condition monitoring implies effective production cost, the rate of tool life, tool quality, dimensional accuracy in terms of tolerance and surface finish in machine shop. Here the machining operation is fully depending on the whims & fancies of the operator. So when a new person operating the machine it makes more troubles in terms to find out the tool wearing point and it make operation difficulty by the operator. To overcome this difficulty a systematic methodology required for machining operation. This paper deals with monitoring the condition on the drilling operation with the help of Accelerometer sensor a physical vibration model 8636C50 having a broad band sensitivity of Sensitivity (±5%) 100.0mV/g and resonant frequency up to 22.0 kHz and performing the drilling operation on EN 24 steel at various operation parameters and analyzing the time domain signal response and frequency domain response graph and implemented analyze the feasibility of proposed methodology for practical applications. Further, the Lab View was used to predict amplitude of work piece vibration which determines the tool condition after various experimental tests. In the time domain, the characteristic parameter during drill wear represent RMS value increase in flank wear and also shows the linear relationship between these two. In the frequency domain, the characteristic parameters during drill failure represent the magnitude of vibration amplitude and the increase in flank wear. Here multilayer Artificial Neural Network (ANN) model, Fuzzy Neural Network and Taguchi Method have been trained with the experimental data using back propagation algorithm. Condition monitoring of drilling is fully depending on the vibration signals. Based on the vibration signal the tool wear point is found out. Experiments results indicated the effect of unconditional drilling operation and detected the tool failure and proper operating condition for drilling machining.

A Novel Approach for Gas Turbine Condition Monitoring Combining CUSUM Technique and Artificial Neural Network

2009 ◽  
Author(s):  
Magnus Fast ◽  
Thomas Palme´ ◽  
Magnus Genrup
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Gas Turbine ◽  
Condition Monitoring ◽  
Sequential Analysis ◽  
Ann Model ◽  
Novel Approach ◽  
Artificial Neural ◽  
Artificial Neural Network Ann ◽  
Operational Data

Investigation of a novel condition monitoring approach, combining artificial neural network (ANN) with a sequential analysis technique, has been reported in this paper. For this purpose operational data from a Siemens SGT600 gas turbine has been employed for the training of an ANN model. This ANN model is subsequently used for the prediction of performance parameters of the gas turbine. Simulated anomalies are introduced on two different sets of operational data, acquired one year apart, whereupon this data is compared with corresponding ANN predictions. The cumulative sum (CUSUM) technique is used to improve and facilitate the detection of such anomalies in the gas turbine’s performance. The results are promising, displaying fast detection of small changes and detection of changes even for a degraded gas turbine.

Surface Roughness Prediction in Turning of Free Machining Steel 1215 by Artificial Neural Network

2011 ◽  
Vol 188 ◽  
pp. 535-541
Author(s):  
Xiao Jiang Cai ◽  
Z.Q. Liu ◽  
Q.C. Wang ◽  
Shu Han ◽  
Qing Long An ◽  
...  
Keyword(s):  
Neural Network ◽  
Surface Roughness ◽  
Artificial Neural Network ◽  
Prediction Model ◽  
Mean Squared Error ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Ann Model ◽  
Roughness Prediction ◽  
Artificial Neural

Surface roughness is a significant aspect of the surface integrity concept. It is efficient to predict the surface roughness in advance by a prediction model. In this study, artificial neural network is used to model the surface roughness in turning of free machining steel 1215. The inputs considered in the prediction ANN model were cutting speed, feed rate and depth of cut, and the output was Ra. Several feed-forward neural networks with different architectures were compared in terms of prediction accuracy, and then the best prediction model, a 3-4-1-1 ANN was capable of predicting Ra with a mean squared error 5.46%, was presented.

scholarly journals Artificial Neural Network Model for Managing and Forecasting Water Reservoir Discharge (Hemren Reservoir as A Case Study)

2014 ◽  
Vol 7 (4) ◽  
pp. 132-143
Author(s):  
ABBAS M. ABD ◽  
SAAD SH. SAMMEN
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Correlation Coefficient ◽  
Mean Squared Error ◽  
Water Reservoir ◽  
Prediction Method ◽  
Training Data ◽  
Ann Model ◽  
Data Set ◽  
Artificial Neural

The prediction of different hydrological phenomenon (or system) plays an increasing role in the management of water resources. As engineers; it is required to predict the component of natural reservoirs’ inflow for numerous purposes. Resulting prediction techniques vary with the potential purpose, characteristics, and documented data. The best prediction method is of interest of experts to overcome the uncertainty, because the most hydrological parameters are subjected to the uncertainty. Artificial Neural Network (ANN) approach has adopted in this paper to predict Hemren reservoir inflow. Available data including monthly discharge supplied from DerbendiKhan reservoir and rain fall intensity falling on the intermediate catchment area between Hemren-DerbendiKhan dams were used.A Back Propagation (LMBP) algorithm (Levenberg-Marquardt) has been utilized to construct the ANN models. For the developed ANN model, different networks with different numbers of neurons and layers were evaluated. A total of 24 years of historical data for interval from 1980 to 2004 were used to train and test the networks. The optimum ANN network with 3 inputs, 40 neurons in both two hidden layers and one output was selected. Mean Squared Error (MSE) and the Correlation Coefficient (CC) were employed to evaluate the accuracy of the proposed model. The network was trained and converged at MSE = 0.027 by using training data subjected to early stopping approach. The network could forecast the testing data set with the accuracy of MSE = 0.031. Training and testing process showed the correlation coefficient of 0.97 and 0.77 respectively and this is refer to a high precision of that prediction technique.

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