Silica fume as Partial Replacement of Cement in Concrete

Author(s):  
Selvapriya R

In the recent past, there have been considerable attempts for improving the properties of concrete with respect to strength and durability, especially in aggressive environments. High performance concrete appears to be better choice for a strong and durable structure.  A large amount of   by-product   or   wastes such as fly-ash, copper slag, silica fume etc.  Are generated by industries, which causes environmental as well as health problems due to dumping and disposal. Proper introduction of silica fume in concrete improves both the mechanical and durability characteristics of the concrete. This paper present literature review on replacement of Cement by Silica Fume which includes current and future trends of research.

Vestnik MGSU ◽  
2019 ◽  
pp. 102-117 ◽  
Author(s):  
Duc Vinh Quang Nguyen ◽  
Olga V. Aleksandrova ◽  
Yuriy M. Bazhenov

Introduction. This study focuses on the use of silica fume partially replacing cement with 0, 5, 7.5, 10, 12.5 and 30 % constant replacement of fly ash by weight of cement in concrete. Concrete is probably the most extensively used construction material in the world. But the conventional concrete is losing its uses with time and high-performance concrete (HPC) is taking that place. HPC has superior mechanical properties and durability to normal strength concrete. Because of, the microstructure of HPC is more homogeneous than that of normal concrete (NC) due to the physical and chemical contribution of the mineral admixtures as well as it is less porous due to reduced w/c ratio with the addition of a superplasticizer. The inclusion of additives helped in improving the properties of concrete mixes due to the additional reduction in porosity of cement paste and improving the particle packing in the interfacial transition zone (between cement paste and the aggregates).In this experimental investigation the behavior of HPC with silica fume and fly ash with and without quartz powder were studied. The water-binder ratio was kept 0.3 and 20 % quartz flour as partial replacement of fine aggregate for all cases. Materials and methods. Used materials in Vietnam, as follow, Sulfate-resisting Portland cement - PCSR40 (type V) of company Luks Cement (Vietnam) Limited was used in the work. Crushed granite of fraction 9.5…20 mm - as coarse aggregate, Natural sand from Huong river of 0.15…2.5 mm fraction with the fineness modulus of about 3.0 and quartz powder with an average particle size of 5…10 μm were used as fillers; Sika® Viscocrete®-151 is a superplasticizer based on a blend of 3rd generation PCE polymers was used as a plasticizing admixture. The flg ash from Pha Lai thermal power plant and Sika silica Sikacrete® PP1 (particle size < 0.1 μm) was used as a mineral active admixture. The study of strength and technological properties of high-performance concrete was performed by using standard methods. Results. Established by icate that, the workability and strength increase at a certain level and after that, they decline with further increase in the replacement level of silica fume is 12.5 %, on the basis of 30 % FA replacement, the incorporation of 10 % SF showed equivalent or higher mechanical properties and durability compared to the reference samples. Conclusions. HPC consists of mineral admixtures such as silica fume and fly ash use combine quartz powder and superplasticizer helped in improving the strength and durability of concrete mixes due to the additional reduction in porosity of cement paste and an improved interface between it and the aggregate. With 30 % fly ash is optimum dosage used to replacement of cement, incorporation 10 % SF (by weight) and combine of partial replacement of fine aggregate by 20 % quartz powder. On the other hand, a few mathematical equations can be used to derive the durability properties of concrete based on its compressive strength.


Author(s):  
Rizwan Ahmad Khan ◽  

This paper investigates the fresh and durability properties of the high-performance concrete by replacing cement with 15% Silica fume and simultaneously replacing fine aggregates with 25%, 50%, 75% and 100% copper slag at w/b ratio of 0.23. Five mixes were analysed and compared with the standard concrete mix. Fresh properties show an increase in the slump with the increase in the quantity of copper slag to the mix. Sorptivity, chloride penetration, UPV and carbonation results were very encouraging at 50% copper slag replacement levels. Microstructure analysis of these mixes shows the emergence of C-S-H gel for nearly all mixes indicating densification of the interfacial transition zone of the concrete.


2018 ◽  
Vol 761 ◽  
pp. 120-123 ◽  
Author(s):  
Vlastimil Bílek ◽  
David Pytlík ◽  
Marketa Bambuchova

Use a ternary binder for production of a high performance concrete with a compressive strengths between 120 and 170 MPa is presented. The water to binder ratio of the concrete is 0.225 and the binder is composed of Ordinary Portland Cement (OPC), condensed silica fume (CSF), ground limestone (L), fly ash (FA) and metakaoline (MK). The dosage of (M + CSF) is kept at a constant level for a better workability of fresh concrete. Different workability, flexural and compressive strengths were obtained for concretes with a constant cement and a metakaoline dosage, and for a constant dosage (FA + L) but a different ratio FA / L. An optimum composition was found and concretes for other tests were designed using this composition.


2019 ◽  
Vol 292 ◽  
pp. 108-113 ◽  
Author(s):  
Josef Fládr ◽  
Petr Bílý ◽  
Roman Chylík ◽  
Zdeněk Prošek

The paper describes an experimental program focused on the research of high performance concrete with partial replacement of cement by fly ash. Four mixtures were investigated: reference mixture and mixtures with 10 %, 20 % and 30 % cement weight replaced by fly ash. In the first stage, the effect of cement replacement was observed. The second phase aimed at the influence of homogenization process for the selected 30% replacement on concrete properties. The analysis of macroscopic properties followed compressive strength, elastic modulus and depth of penetration of water under pressure. Microscopic analysis concentrated on the study of elastic modulus, porosity and mineralogical composition of cement matrix using scanning electron microscopy, spectral analysis and nanoindentation. The macroscopic results showed that the replacement of cement by fly ash notably improved compressive strength of concrete and significantly decreased the depth of penetration of water under pressure, while the improvement rate increased with increasing cement replacement (strength improved by 18 %, depth of penetration by 95 % at 30% replacement). Static elastic modulus was practically unaffected. Microscopic investigation showed impact of fly ash on both structure and phase mechanical performance of the material.


2019 ◽  
Vol 292 ◽  
pp. 102-107 ◽  
Author(s):  
Josef Fládr ◽  
Petr Bílý ◽  
Karel Šeps ◽  
Roman Chylík ◽  
Vladimír Hrbek

High-performance concrete is a very specific type of concrete. Its production is sensitive to both the quality of compounds used and the order of addition of particular compounds during the homogenization process. The mechanical properties were observed for four dosing procedures of each of the three tested concrete mixtures. The four dosing procedures were identical for the three mixes. The three mixes varied only in the type of supplementary cementitious material used and in water content. The water content difference was caused by variable k-value of particular additives. The water-to-binder ratio was kept constant for all the concretes. The additives used were metakaolin, fly ash and microsilica. The comparison of particular dosing procedures was carried out on the values of basic mechanical properties of concrete. The paper compares compressive strength and depth of penetration of water under pressure. Besides the comparsion of macro-mechanical properties, the effect of microsilica and fly ash additives on micro-mechanical properties was observed with the use of scanning electron microscopy (SEM) and nanoindentation data analysis. Nanoindentation was used to determine the thickness and strength of interfacial transition zone (ITZ) for different sequence of addition of cement, additive and aggregate. The thickness obtained by nanoindentation was further investigated by SEM EDS line scanning.


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