A Review on Tube Hydroforming (THF) Technology for Automotive Application

2019 ◽  
Vol 1 (1) ◽  
pp. 11-18
Author(s):  
Ayub Ashwak ◽  
Adesh Bhil ◽  
V B Manjunath

Increasing use of hydroforming in automotive applications needs intensive analysis development on all aspects of this comparatively new technology to satisfy an ever-increasing demand by the trade. This paper summarizes a technological review of hydroforming method from its early years to terribly recent dates on numerous topics like material, tribology, equipment, tooling, etc., so that other research worker at completely different components of the globe will use it for additional investigations during this space.

Author(s):  
Ricardo de Lepeleire ◽  
Nicolas Rogozinski ◽  
Hank Rogers ◽  
Daniel Ferrari

Within the oil and gas industry, significant costs are often incurred by the operating company during the well-construction phase of drilling operations. Specifically, the operators cost to drill a well can cost tens or hundreds of millions of USD. One specific area where significant changes in drilling operations have occurred is in the offshore environment, specifically operations from mobile offshore drilling units (MODUs). With the ever-increasing demand for oil and gas, operators globally have increased drilling budgets in an effort to meet forecasted demand. However, the increased budgets are often eroded or offset by increasing drilling costs. Therefore, operators are continually in search of new technology, processes, or procedures to help improve drilling operations and overall operational efficiencies. One Latin America operator identified a common operation as a possible area where operational cost could be easily reduced through the implementation of systems that allow the manipulation of valve manifolds remotely. Additionally, operating such valve manifolds remotely enhanced operational safety for personnel, which was an equally important consideration. This paper details the evaluation of existing equipment and procedures and a process used to develop a new remote-control system using a machine logic control (MLC) that has been designed, built, tested, and deployed successfully on MODUs operating in Latin America.


Author(s):  
Russell Smith ◽  
Tommie Carr ◽  
Michael Lane

Non-bonded flexible-pipe risers provide a structurally compliant solution in offshore floating production systems for the recovery of oil & gas. The bending stiffness of the flexible pipe is an important property in designing the riser system to safely withstand extreme and fatigue loading conditions. These risers have two fundamentally different bending stiffness properties that depend on if the riser system is pressurized or depressurized. A depressurized riser has a comparatively small linear bending stiffness. Most riser designs apply this stiffness as its produces conservative (large) bending responses. In recent years, the bending response predicted from the depressurized bending stiffness has proven overly conservative and there has been an increasing demand to consider the larger hysteretic bending stiffness of the pressurized riser. The objective is to reduce the conservatism and achieve an approved safe design. Recent developments have advanced the modeling of flexible riser bending with hysteresis and this capability has now been incorporated into an industry standard finite-element riser analysis tool. This paper describes the background of hysteresis in relation to non-bonded flexible pipes and outlines the methodology of the riser motions software that incorporates bending stiffness with hysteresis. Riser systems where the dynamic bending response is critical to the success of the design are the main applications that will benefit from this new technology. Examples include: i.) The dynamic bending response at the seabed touchdown of a deepwater catenary riser. ii.) Bending at an interface with the riser hang-off or subsea tie-in.


2015 ◽  
Vol 50 (1) ◽  
pp. 141-174 ◽  
Author(s):  
AMY KING

AbstractThe Chinese Communist Party was confronted with the pressing challenge of ‘reconstructing’ China's industrial economy when it came to power in 1949. Drawing on recently declassified Chinese Foreign Ministry archives, this article argues that the Party met this challenge by drawing on the expertise of Japanese technicians left behind in Northeast China at the end of the Second World War. Between 1949 and 1953, when they were eventually repatriated, thousands of Japanese technicians were used by the Chinese Communist Party to develop new technology and industrial techniques, train less skilled Chinese workers, and rebuild factories, mines, railways, and other industrial sites in the Northeast. These first four years of the People's Republic of China represent an important moment of both continuity and change in China's history. Like the Chinese Nationalist government before them, the Chinese Communist Party continued to draw on the technological and industrial legacy of the Japanese empire in Asia to rebuild China's war-torn economy. But this four-year period was also a moment of profound change. As the Cold War erupted in Asia, the Chinese Communist Party began a long-term reconceptualization of how national power was intimately connected to technology and industrial capability, and viewed Japanese technicians as a vital element in the transformation of China into a modern and powerful nation.


2009 ◽  
Vol 83-86 ◽  
pp. 571-578 ◽  
Author(s):  
Musbah Mahfoud ◽  
Daryoush Emadi

Aluminum has experienced significant growth in several sectors over the last decade as a result of its properties and performance attributes. Aluminum is being recognized by different sectors such as automotive, construction, aerospace, etc. as a one of the best candidate material for various applications. Increasing demand for aluminum-based products and further globalization of the aluminum industry have contributed significantly to the higher consumption of aluminum scrap for re-production of aluminum alloys. In automotive applications, for example, the opportunities for continued growth in powertrain and suspension applications plus lightweighting of body structures offer the potential for considerable further growth. Today, a large amount of the aluminum going into new products is coming from recycled products. This represents a growing "energy bank" of aluminum that will become available for recycling at the end of vehicles' lives, and thus recycling is becoming a major issue, and it is essential to tackle this problem before it is too late. The future growth offers opportunity for new recycling technologies and practices to maximize scrap quality, improve efficiency and reduce cost. The present paper highlights some of the current development work in recycling, the challenges facing the implementation of recycling technologies and the future prospective of the idea.


2013 ◽  
Vol 572 ◽  
pp. 269-272
Author(s):  
Shwe Pyi Soe ◽  
Daniel Roy Eyers ◽  
Chi Hieu Le ◽  
Awanis Romli

The use of tube hydroforming in manufacturing is increasing in popularity, particularly in automotive applications where it offers numerous cost and well-recognized performance advantages over conventional stamping and welding processes. In this paper, the use of indirect Additive Tooling is explored in the creation of tool inserts to be used in the production of exhaust manifolds for the automotive industry. The principal focus of this research concerns the identification of operational issues arising from the exploitation of Additive Tooling, together with the suggestion of a number of techniques and solutions which may be applied to mitigate the problems inherent in the rapid manufacture of tube hydroforming tools.


2020 ◽  
Vol 4 (2) ◽  
pp. 29-33 ◽  
Author(s):  
Andrzej Kochański ◽  
Hanna Sadłowska

In recent years, hydroforming has clearly expanded its range of industrial applications due to the growing interest in products which combine high strength with low weight. A current limitation of this technology was its economically justified production volume since the costs of producing tools eliminates the possibility of using hydroforming technology in prototype and single part production. The paper presents a freshly patented solution that allows for single part hydroforming. The new technology combines traditional hydroforming machines with a new approach to tool production. The new rapid die is made quickly and cheaply. The use of materials known from the production of foundry moulds causes the die to deform during hydroforming, but it is a controlled deformation. Thanks to the use of numerical modelling, the deformation of the mould cavity is predicted and taken into account at the design stage. The article presents important issues that need to be considered in the design of this innovative process.


2006 ◽  

The use of lightweight materials in automotive application has greatly increased in the past two decades. A need to meet customer demands for vehicle safety, performance and fuel efficiency has accelerated the development, evaluation and employment of new lightweight materials and processes. The 50 SAE Technical papers contained in this publication document the processes, guidelines, and physical and mechanical properties that can be applied to the selection and design of lightweight components for automotive applications. The book starts off with an introduction section containing two 1920 papers that examine the use of aluminum in automobiles.


2017 ◽  
Vol 5 (33) ◽  
pp. 17174-17198 ◽  
Author(s):  
Dave Andre ◽  
Holger Hain ◽  
Peter Lamp ◽  
Filippo Maglia ◽  
Barbara Stiaszny

Several future anode active materials are critically evaluated against the energy, power and lifetime targets for high-energy density automotive applications.


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