Specification for approval testing of welders when welding procedure approval is not required Fusion welding of steel

1972 ◽  
Keyword(s):  
Fusion Welding ◽  
Welding Procedure

scholarly journals Experimental Study Regarding the Influence of Welding Parameters on the Mechanical Behaviorof High Density Polyethylene Pipes

2021 ◽  
Vol 57 (4) ◽  
pp. 209-215
Author(s):  
Ibrahim Ramadan ◽  
Maria Tanase
Keyword(s):  
Experimental Study ◽  
High Density Polyethylene ◽  
Experimental Tests ◽  
High Density ◽  
Fusion Welding ◽  
Welding Parameters ◽  
Visual Examination ◽  
Polyethylene Pipes ◽  
Pressure Tests ◽  
Welding Procedure

The experimental study conducted for this article was made using the butt fusion welding procedure for high density polyethylene (HDPE) pipes. PE100 (SDR 17, PN 10) water pipes were used, as for the experimental study parts of around 200 to 300 mm were welded, using different welding parameters. The influence of the welding parameters on the pipes resistance was analyzed, through visual examination and experimental tests such as tensile, bending and pressure tests.

scholarly journals Assessment and Optimization of a Clean and Healthier Fusion Welding Procedure for Rebar in Building Structures

2020 ◽  
Vol 10 (20) ◽  
pp. 7045
Author(s):  
Javier Ferreiro-Cabello ◽  
Esteban Fraile-Garcia ◽  
Pedro María Lara-Santillán ◽  
Montserrat Mendoza-Villena
Keyword(s):  
Electrical Resistance ◽  
Thickness Measurement ◽  
Fusion Welding ◽  
Building Structures ◽  
Reinforcing Bars ◽  
Viable Option ◽  
Cycle Times ◽  
Reinforcing Bar ◽  
Welding Procedure ◽  
Welding Cycle

The welding procedure for reinforcing bars used in reinforced concrete takes place at fixed industrial installations. The welders must ensure that the reinforcing bar positions are maintained throughout all stages leading up to concreting. Fusion welding offers an alternative procedure that entails fewer risks for the workers’ health. In this study, we aimed to determine the minimum parameters for the intensity, pressure, and time necessary to ensure the level of performance required by this assembly welding. A total of 2160 joints were manufactured, comprising the different thicknesses. For each thickness measurement, 45 different combinations of parameters were applied. The joints were evaluated based on the resulting dimensions and on the failure force necessary to break the joint. For different thicknesses, the breaking loads were over 7350 N. In addition, the welding cycle times did not exceed three seconds. Based on the results obtained in this study, we concluded that assembling rebar (manufacturing reinforcing bars) by electrical resistance welding is a viable option. This method is fast, safe, and clean, and reduces the risks to the workers’ health.

An appraisal of characteristic mechanical properties and microstructure of friction stir welding for Aluminium 6061 alloy – Silicon Carbide (SiCp) metal matrix composite

2019 ◽  
Vol 13 (4) ◽  
pp. 5804-5817
Author(s):  
Ibrahim Sabry
Keyword(s):  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Welded Joint ◽  
Rotation Speed ◽  
Fusion Welding ◽  
Friction Stir ◽  
Al 6061

It is expected that the demand for Metal Matrix Composite (MMCs) will increase in these applications in the aerospace and automotive industries sectors, strengthened AMC has different advantages over monolithic aluminium alloy as it has characteristics between matrix metal and reinforcement particles.  However, adequate joining technique, which is important for structural materials, has not been established for (MMCs) yet. Conventional fusion welding is difficult because of the irregular redistribution or reinforcement particles.  Also, the reaction between reinforcement particles and aluminium matrix as weld defects such as porosity in the fusion zone make fusion welding more difficult. The aim of this work was to show friction stir welding (FSW) feasibility for entering Al 6061/5 to Al 6061/18 wt. % SiCp composites has been produced by using stir casting technique. SiCp is added as reinforcement in to Aluminium alloy (Al 6061) for preparing metal matrix composite. This method is less expensive and very effective. Different rotational speeds,1000 and 1800 rpm and traverse speed 10 mm \ min was examined. Specimen composite plates having thick 10 mm were FS welded successfully. A high-speed steel (HSS) cylindrical instrument with conical pin form was used for FSW. The outcome revealed that the ultimate tensile strength of the welded joint (Al 6061/18 wt. %) was 195 MPa at rotation speed 1800 rpm, the outcome revealed that the ultimate tensile strength of the welded joint (Al 6061/18 wt.%) was 165 MPa at rotation speed 1000 rpm, that was very near to the composite matrix as-cast strength. The research of microstructure showed the reason for increased joint strength and microhardness. The microstructural study showed the reason (4 %) for higher joint strength and microhardness.  due to Significant   of SiCp close to the boundary of the dynamically recrystallized and thermo mechanically affected zone (TMAZ) was observed through rotation speed 1800 rpm. The friction stir welded ultimate tensile strength Decreases as the volume fraction increases of SiCp (18 wt.%).

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