Aerospace series. Metallic materials, Filler metal for brazing. Technical specification

Since its introduction by Fernandez-Moran, the diamond knife has gained wide spread usage as a common material for cutting of thin sections of biological and metallic materials into thin films for examination in the transmission electron microscope. With the development of high voltage E.M. and scanning transmission E.M., microtomy applications will become increasingly important in the preparation of specimens. For those who can afford it, the diamond knife will thus continue to be an important tool to accomplish this effort until a cheaper but equally strong and sharp tool is found to replace the diamond, glass not withstanding.In Figs. 1 thru 3, a first attempt was made to examine the edge of a used (β=45°) diamond knife by means of the scanning electron microscope. Because diamond is conductive, first examination was tried without any coating of the diamond. However, the contamination at the edge caused severe charging during imaging. Next, a thin layer of carbon was deposited but charging was still extensive at high magnification - high voltage settings. Finally, the knife was given a light coating of gold-palladium which eliminated the charging and allowed high magnification micrographs to be made with reasonable resolution.

Download Full-text

Observation of secondary slip systems in tungsten bicrystals

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100112361 ◽

1984 ◽

Vol 42 ◽

pp. 478-479

Author(s):

J. R. Fekete ◽

R. Gibala

Keyword(s):

Stress Field ◽

Grain Boundaries ◽

Deformation Behavior ◽

Stress Axis ◽

Polycrystalline Materials ◽

Slip Systems ◽

Metallic Materials ◽

Twist Boundary ◽

Secondary Slip ◽

Plane Normal

The deformation behavior of metallic materials is modified by the presence of grain boundaries. When polycrystalline materials are deformed, additional stresses over and above those externally imposed on the material are induced. These stresses result from the constraint of the grain boundaries on the deformation of incompatible grains. This incompatibility can be elastic or plastic in nature. One of the mechanisms by which these stresses can be relieved is the activation of secondary slip systems. Secondary slip systems have been shown to relieve elastic and plastic compatibility stresses. The deformation of tungsten bicrystals is interesting, due to the elastic isotropy of the material, which implies that the entire compatibility stress field will exist due to plastic incompatibility. The work described here shows TEM observations of the activation of secondary slip in tungsten bicrystals with a [110] twist boundary oriented with the plane normal parallel to the stress axis.

Download Full-text

Selective Corrosion of brazed joint between BNi-2 filler metal and stainless steel 316

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100163551 ◽

1996 ◽

Vol 54 ◽

pp. 218-219

Author(s):

H. S. Kim ◽

R. U. Lee

Keyword(s):

Stainless Steel ◽

Filler Metal ◽

Surface Preparation ◽

Optical Microscope ◽

Heating Element ◽

Incomplete Fusion ◽

Atmospheric Conditions ◽

Leak Test ◽

High Temperature Side ◽

Inconel 600

A heating element/electrical conduit assembly used in the Orbiter Maneuvering System failed a leak test during a routine refurbishment inspection. The conduit, approximately 100 mm in length and 12 mm in diameter, was fabricated from two tubes and braze-joined with a sleeve. The tube on the high temperature side (heating element side) and the sleeve were made of Inconel 600 and the other tube was stainless steel (SS) 316. For the filler metal, a Ni-Cr-B brazing alloy per AWS BNi-2, was used. A Helium leak test spotted the leak located at the joint between the sleeve and SS 316 tubing. This joint was dissected, mounted in a plastic mold, polished, and examined with an optical microscope. Debonding of the brazed surfaces was noticed, more pronounced toward the sleeve end which was exposed to uncontrolled atmospheric conditions intermittently. Initially, lack of wetting was suspected, presumably caused by inadequate surface preparation or incomplete fusion of the filler metal. However, this postulation was later discarded based upon the following observations: (1) The angle of wetting between the fillet and tube was small, an indication of adequate wetting, (2) the fillet did not exhibit a globular microstructure which would be an indication of insufficient melting of the filler metal, and (3) debonding was intermittent toward the midsection of the sleeve.

Download Full-text