scholarly journals Numerical Simulation of the Sound Field of a Five-Stage Centrifugal Pump with Different Turbulence Models

Water ◽  
2019 ◽  
Vol 11 (9) ◽  
pp. 1777 ◽  
Author(s):  
Wang ◽  
Liu ◽  
Wang ◽  
Zhou ◽  
Jiang ◽  
...  

To study the influence of the turbulence model on the sound field of pumps, the standard k-ε, Re-normalization Group (RNG) k-ε and Shear Stress Transfer (SST) k-ω models were employed to simulate flow and sound fields of a five-stage centrifugal pump with a vaned-diffuser. The vibration characteristics of the pump were simulated with the modal response method. A vibration experiment in the pump was carried out to verify the feasibility of the numerical simulation of the hydrodynamic noise in the pump. Results show that in the spectrum of internal and external noise, the peak value appears at axial passing frequency (APF) and its harmonic frequency. Compared with the standard k-ε model, the RNG k-ε and SST k-ω models show good consistence with the noise characteristics of experimental results, indicating the characteristic frequency and revealing the approximate behavior of the sound field in the pump. In general, the simulation of the sound field based on the RNG k-ε model is most appropriate for the multistage centrifugal pump with a vaned-diffuser.

2018 ◽  
Vol 35 (1) ◽  
pp. 2-17 ◽  
Author(s):  
Ling Zhou ◽  
Ling Bai ◽  
Wei Li ◽  
Weidong Shi ◽  
Chuan Wang

Purpose The purpose of this study is to validate the different turbulence models using in the numerical simulation of centrifugal pump diffuser. Computational fluid dynamics (CFD) has become the main method to study the pump inner flow patterns. It is important to understand the differences and features of the different turbulence models used in turbomachinery. Design/methodology/approach The velocity flow fields in a compact return diffuser under different flow conditions are studied and compared between CFD and particle image velocimetry (PIV) measurements. Three turbulence models are used to solve the steady flow field using high-quality fine structured grids, including shear stress transport (SST) k-w model, detached-eddy simulation (DES) model and SST k-w model with low-Re corrections. Findings SST k-w model with low-Re correction gives better results compared to DES and SST k-w model, and gives a good predication about the vortex core position under strong part-loading conditions. Originality/value A special test rig is designed to carry out the 2D PIV measurements under high rotating speed of 2850 r/min, and the PIV results are used to validate the CFD results.


2013 ◽  
Vol 2013 ◽  
pp. 1-14 ◽  
Author(s):  
Olivier Petit ◽  
Håkan Nilsson

Computational fluid dynamics (CFD) analyses were made to study the unsteady three-dimensional turbulence in the ERCOFTAC centrifugal pump test case. The simulations were carried out using the OpenFOAM Open Source CFD software. The test case consists of an unshrouded centrifugal impeller with seven blades and a radial vaned diffuser with 12 vanes. A large number of measurements are available in the radial gap between the impeller and the diffuse, making this case ideal for validating numerical methods. Results of steady and unsteady calculations of the flow in the pump are compared with the experimental ones, and four different turbulent models are analyzed. The steady simulation uses the frozen rotor concept, while the unsteady simulation uses a fully resolved sliding grid approach. The comparisons show that the unsteady numerical results accurately predict the unsteadiness of the flow, demonstrating the validity and applicability of that methodology for unsteady incompressible turbomachinery flow computations. The steady approach is less accurate, with an unphysical advection of the impeller wakes, but accurate enough for a crude approximation. The different turbulence models predict the flow at the same level of accuracy, with slightly different results.


Author(s):  
Xiangyuan Zhu ◽  
Fen Lai ◽  
Liping Zhu ◽  
Guojun Li

To enhance the efficiency and stable operation, the unsteady pressure fluctuations in a centrifugal pump and the radial force on an impeller are investigated for three different vaned diffuser outlet diameters. The steady-state hydrodynamic performance of the centrifugal pump with three different vaned diffuser outlet diameters was experimentally measured. Numerical simulations were used to obtain the hydrodynamic performance of the experimental centrifugal pump based on the Reynolds-averaged Navier-Stokes (RANS) and turbulence models. The numerical results of the hydrodynamic performance were in agreement with the experimental data. The accuracy of the utilized numerical approach was demonstrated. The unsteady flow characteristics of the centrifugal pump were numerically studied. With increasing diffuser vane outlet diameter, the flow field within the volute became more non-uniform, and the pressure fluctuation was more drastic. Moreover, because of the influence of the non-uniform flow field and the pressure fluctuation, the radial force on the impeller increased.


1970 ◽  
Vol 3 (1) ◽  
pp. 8-15
Author(s):  
Abdelmadjid Atif ◽  
Sara Sami

The paper refers to the analysis of flow fields inside a vaned diffuser and performance assessment of a laboratory-type centrifugal pump operating with air. The study deals with numerical simulation of the flow at design flow rate, with focus on velocity and pressure distributions across a diffuser passage. The aim is to highlight the flow structure how it leaves the impeller and evolves through the diffuser to understand the mechanism of pressure recovery. The performance assessment consists of evaluating diffuser effectiveness. The numerical results are compared to experimental measurements for validation.


2012 ◽  
Vol 594-597 ◽  
pp. 1940-1944
Author(s):  
Han Liu ◽  
Hua Chen Pan

A commercial CFD software was used to simulate and predict a centrifugal pump performance. In this paper,the influences on the numerical simulation results using different turbulence models and different leakage flow assumptions were studied. The simulations are based on RANS with the and SST turbulence models. It is found that SST turbulence is better. Also the influence of the leakage flow was studied.


2013 ◽  
Vol 423-426 ◽  
pp. 2049-2053 ◽  
Author(s):  
Ao Hui Guo ◽  
Yong Zhong Zeng ◽  
Xiao Bing Liu

The Computational Fluid (CFD) technology has been successfully used in the numerical simulation of the turbulent flow of centrifugal pump.In this article , we carry on the experiment by using uses ANSYS software,based on the standard k-ε model, SST model and BSL model , to get the the flow field of the numerical simulationof the impeller .We found that the simulation results and the actual results are different under different turbulence models. Then we can draw out the Q-η curve and compare it with the actual test data.Compared with other turbulence models, The SST model is more suitable for the models of centrifugal pumps in the article.Furthermore,we list the pressure contours and velocity vectors for pumps discussed in the paper under the optimal model.The process can provide a theoretical reference for the optimization and further study of the centrifugal pump in the future.


Author(s):  
Pavel E. Smirnov ◽  
Thorsten Hansen ◽  
Florian R. Menter

Numerical simulation of three-dimensional flow in a one-stage centrifugal compressor with a diffuser of variable geometry has been performed using the ANSYS CFX 10 code. The computations were conducted using steady and unsteady flow formulations and employing the RANS two-equation turbulence models. Steady-state flow simulations in the compressor were done for two vaned diffuser geometries with different radial gaps. A detailed comparison with the experimental data reported in the literature for different operating points of the “Radiver” test case compressor is presented and discussed. Good agreement of the computed velocity field with the measurements data is obtained at the impeller exit. Downstream of the diffuser vane, prediction quality depends on the operating point. Transient simulations performed for the best operating point of the compressor did not improve considerably predictions of flow characteristics in the diffuser as compared to the steady-state approach.


2012 ◽  
Vol 472-475 ◽  
pp. 2195-2198 ◽  
Author(s):  
Shao Ping Zhou ◽  
Pei Wen Lv ◽  
Xiao Xia Ding ◽  
Yong Sheng Su ◽  
De Quan Chen

The three-dimensional flow field simulation of a centrifugal pump was presented by using commercial CFD code. In order to study the most suitable turbulence model, the three known turbulence models of Standard k-ε, RNG k-ε, Realizable k-ε were applied to simulate the flow field of the MJ125-100 centrifugal pump and predict the performance of the pump. The simulation results of head and efficiency were compared with available experimental data, and the comparison showed that the result of the numerical simulation by RNG k-ε model had the best agreement. Additionally, the effect of number of blades on the efficiency of pump was studied. The number of blades was changed from 4 to 7. The results showed that the impeller with 7 blades had the highest efficiency.


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