scholarly journals Stability Analysis with an NVH Minimal Model for Brakes under Consideration of Polymorphic Uncertainty of Friction

Vibration ◽  
2019 ◽  
Vol 2 (1) ◽  
pp. 135-156 ◽  
Author(s):  
Georg-Peter Ostermeyer ◽  
Michael Müller ◽  
Stephan Brumme ◽  
Tarin Srisupattarawanit

In brake systems, some dynamic phenomena can worsen the performance (e.g., fading, hot banding), but a major part of the research concerns phenomena which reduce driving comfort (e.g., squeal, judder, or creep groan). These dynamic phenomena are caused by specific instabilities that lead to self-excited oscillations. In practice, these instabilities can be investigated using the Complex Eigenvalues Analysis (CEA), in which positive real parts of the eigenvalues are identified to characterize instable regions. Measurements on real brake test benches or tribometers show that the coefficient of friction (COF), μ , is not a constant, but dynamic, system variable. In order to consider this aspect, the Method of Augmented Dimensioning (MAD) has been introduced and implemented, which couples the mechanical degrees of freedom of the brake system with the degrees of freedom of the friction dynamics. In addition to this, instability prediction techniques can often determine whether a system is stable or instable, but cannot eliminate the instability phenomena on a real brake system. To address this, the current work deals with the quantification of the relevant polymorphic uncertainty of the friction dynamics, wherein the aleatory and epistemic uncertainties are described simultaneously. Aleatory uncertainty is concerned with the stochastic variability of the friction dynamics and incorporated with probabilistic methods (e.g., a Monte Carlo simulation), while the epistemic uncertainty resulting from model uncertainties is modeled via fuzzy methods. The existing measurement data are collected and processed through Data Driven Methods (DDM) for the identification of the dynamic friction models and corresponding parameters. Total Variation Regularization is used for the evaluation of derivatives within noisy data. Using an established minimal model for brake squealing, this paper addresses the question of probabilities for instabilities and the degree of certainty with which this conclusion can be made. The focus is on a comparison between the conventional Coulomb friction model and a dynamic friction model in combination with the MAD. This shows that the quality of the predictive accuracy improves dramatically with the more precise friction model.

Vehicles ◽  
2021 ◽  
Vol 3 (2) ◽  
pp. 212-232
Author(s):  
Ludwig Herzog ◽  
Klaus Augsburg

The important change in the transition from partial to high automation is that a vehicle can drive autonomously, without active human involvement. This fact increases the current requirements regarding ride comfort and dictates new challenges for automotive shock absorbers. There exist two common types of automotive shock absorber with two friction types: The intended viscous friction dissipates the chassis vibrations, while the unwanted solid body friction is generated by the rubbing of the damper’s seals and guides during actuation. The latter so-called static friction impairs ride comfort and demands appropriate friction modeling for the control of adaptive or active suspension systems. In this article, a simulation approach is introduced to model damper friction based on the most friction-relevant parameters. Since damper friction is highly dependent on geometry, which can vary widely, three-dimensional (3D) structural FEM is used to determine the deformations of the damper parts resulting from mounting and varying operation conditions. In the respective contact zones, a dynamic friction model is applied and parameterized based on the single friction point measurements. Subsequent to the parameterization of the overall friction model with geometry data, operation conditions, material properties and friction model parameters, single friction point simulations are performed, analyzed and validated against single friction point measurements. It is shown that this simulation method allows for friction prediction with high accuracy. Consequently, its application enables a wide range of parameters relevant to damper friction to be investigated with significantly increased development efficiency.


1995 ◽  
Vol 117 (2) ◽  
pp. 255-260 ◽  
Author(s):  
Andreas A. Polycarpou ◽  
Andres Soom

The instantaneous normal motion between bodies in a sliding contact is an important variable in determining dynamic friction under unsteady sliding conditions. In order to model friction under dynamic conditions, it is therefore necessary to combine a dynamic model of the sliding system with an accurate model of the friction process. In the present work, the nonlinear normal dynamics of a friction test apparatus are described by a linearized model at a particular steady loading and sliding condition in a mixed or boundary-lubricated regime. The geometry is a line contact. The Hertzian bulk contact compliance and film and asperity damping and stiffness characteristics are included as discrete elements. In Part I of the paper, a fifth-order model is developed for the normal dynamics of the system, using both the Eigensystem Realization Algorithm (ERA) and classical experimental modal analysis techniques. In Part II, this system model is combined with a friction model, developed independently, to describe dynamic friction forces under both harmonic and impulsive applied normal loads.


Author(s):  
Mario Schinnerl ◽  
Jan Ehrhard ◽  
Mathias Bogner ◽  
Joerg Seume

The measured performance maps of turbochargers which are commonly used for the matching process with a combustion engine are influenced by heat transfer and friction phenomena. Internal heat transfer from the hot turbine side to the colder compressor side leads to an apparently lower compressor efficiency at low to mid speeds and is not comparable to the compressor efficiency measured under adiabatic conditions. The product of the isentropic turbine efficiency and the mechanical efficiency is typically applied to characterize the turbine efficiency and results from the power balance of the turbocharger. This so-called ‘thermo-mechanical’ turbine efficiency is strongly correlated with the compressor efficiency obtained from measured data. Based on a previously developed one-dimensional heat transfer model, non-dimensional analysis was carried out and a generally valid heat transfer model for the compressor side of different turbochargers was developed. From measurements and ramp-up simulations of turbocharger friction power, an analytical friction power model was developed to correct the thermo-mechanical turbine efficiency from friction impact. The developed heat transfer and friction model demonstrates the capability to properly predict the adiabatic (aerodynamic) compressor and turbine performance from measurement data obtained at a steady-flow hot gas test bench.


2018 ◽  
Vol 2018 ◽  
pp. 1-13
Author(s):  
Leiming Ning ◽  
Jichang Chen ◽  
Mingbo Tong

A high-fidelity cargo airdrop simulation requires the accurate modeling of the contact dynamics between an aircraft and its cargo. This paper presents a general and efficient contact-friction model for the simulation of aircraft-cargo coupling dynamics during an airdrop extraction phase. The proposed approach has the same essence as the finite element node-to-segment contact formulation, which leads to a flexible, straightforward, and efficient code implementation. The formulation is developed under an arbitrary moving frame with both aircraft and cargo treated as general six degrees-of-freedom rigid bodies, thus eliminating the restrictions of lateral symmetric assumptions in most existing methods. Moreover, the aircraft-cargo coupling algorithm is discussed in detail, and some practical implementation details are presented. The accuracy and capability of the present method are demonstrated through four numerical examples with increasing complexity and fidelity.


2010 ◽  
Vol 1 ◽  
pp. 163-171 ◽  
Author(s):  
W Merlijn van Spengen ◽  
Viviane Turq ◽  
Joost W M Frenken

We have replaced the periodic Prandtl–Tomlinson model with an atomic-scale friction model with a random roughness term describing the surface roughness of micro-electromechanical systems (MEMS) devices with sliding surfaces. This new model is shown to exhibit the same features as previously reported experimental MEMS friction loop data. The correlation function of the surface roughness is shown to play a critical role in the modelling. It is experimentally obtained by probing the sidewall surfaces of a MEMS device flipped upright in on-chip hinges with an AFM (atomic force microscope). The addition of a modulation term to the model allows us to also simulate the effect of vibration-induced friction reduction (normal-force modulation), as a function of both vibration amplitude and frequency. The results obtained agree very well with measurement data reported previously.


Author(s):  
Nitish Sinha ◽  
Arun Kumar Singh ◽  
Vinit Gupta ◽  
Jitendra Kumar Katiyar

Adhesion and friction of soft solids on hard surfaces are the important properties for a variety of practical applications. In the present study, Coulomb's law of friction is used for characterizing adhesive friction as well as normal stress-dependent dynamic friction of a gelatin hydrogel on a fixed glass surface. The experimental data, concerning normal stress-dependent dynamic friction of different shear velocity, are obtained from literature. It is observed that both components of friction increase with shear velocity. More importantly, the scaling law shows that adhesive stress varies almost linearly with corresponding coefficient of friction of the hydrogel. A dynamic friction model is also used to analyze the same experimental data to predict a negative normal stress at which dynamic friction reduces to zero, and this result matches closely with the experimental value.


Author(s):  
Rudnei Barbosa ◽  
Átila Madureira Bueno ◽  
José Manoel Balthazar ◽  
Paulo José Amaral Serni ◽  
Daniel Celso Daltin

Author(s):  
Daoyong Wang ◽  
Wencan Zhang ◽  
Mu Chai ◽  
Xiaguang Zeng

To reduce the vibration and shock of powertrain in the process of engine key on/off and vehicle in situ shift, a novel semi-active hydraulic damping strut is developed. The purpose of this paper is to study and discuss the dynamic stiffness model of the semi-active hydraulic damping strut. In this study, the dynamic characteristics of semi-active hydraulic damping strut were analyzed based on MTS 831 test rig first. Then, the dynamic stiffness model of semi-active hydraulic damping strut was established based on 2 degrees of freedom vibration system. In this research, a linear, fractional derivative and friction model was used to represent the nonlinear rubber bushing characteristic; the Maxwell model was used to describe the semi-active hydraulic damping strut body model; and the parameters of rubber bushing and semi-active hydraulic damping strut body were identified. The dynamic stiffness values were calculated with solenoid valve energized and not energized at amplitudes of 1 mm and 4 mm, which were consistent with experimental results in low-frequency range. Furthermore, the simplified dynamic stiffness model of the semi-active hydraulic damping strut was discussed, which showed that bushing can be ignored in low-frequency range. Then, the influence of equivalent spring stiffness, damping constant, and rubber bushing stiffness on the stiffness and damping capacity of the semi-active hydraulic damping strut were analyzed. Finally, the prototype of the semi-active hydraulic damping strut was developed and designed based on the vehicle in situ shift and engine key on/off situations, and experiments of the vehicle with and without semi-active hydraulic damping strut were carried out to verify its function.


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