scholarly journals Effects of the Infill Density on the Mechanical Properties of Nylon Specimens Made by Filament Fused Fabrication

Technologies ◽  
2019 ◽  
Vol 7 (3) ◽  
pp. 57 ◽  
Author(s):  
Svetlana Terekhina ◽  
Innokentiy Skornyakov ◽  
Tatiana Tarasova ◽  
Sergei Egorov
Keyword(s):  
Mechanical Properties ◽  
Composite Material ◽  
Additive Manufacturing ◽  
Tensile Tests ◽  
Strength Characteristics ◽  
Fused Filament Fabrication ◽  
Filling Degree ◽  
The Past ◽  
The Relationship ◽  
Manufacturing Parameters

Additive manufacturing of polymer products over the past decade has become widespread in various areas of industry. Using the fused filament fabrication (FFF) method, one of the most technologically simple methods of additive manufacturing, it is possible to produce parts from a large number of different materials, including wear-resistant nylon. The novelty of the work is properties investigation of ±45° filling configuration with different filling degree for nylon, as well as calculating the effect of infill on the strength characteristics, excluding the shell. This article reflects the process of manufacturing samples from nylon using FFF technology with various internal topologies, as well as tensile tests. The analysis of the obtained results is performed and the relationship between the structure of the sample and the limit of its strength is established. To calculate real filling degree and the effect of internal filling on the strength characteristics of the specimen, it is proposed to use a method based on the geometric and mass parameters. The FFF method is promising for developing methods for producing a composite material. The results of this article can be useful in choosing the necessary manufacturing parameters.

scholarly journals Suitability of Recycled PLA Filament Application in Fused Filament Fabrication Process

2021 ◽  
Vol 15 (4) ◽  
pp. 491-497
Author(s):  
Tomislav Breški ◽  
Lukas Hentschel ◽  
Damir Godec ◽  
Ivica Đuretek
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Polylactic Acid ◽  
Design Of Experiment ◽  
Experimental Approach ◽  
Manufacturing Processes ◽  
Support Structures ◽  
Fused Filament Fabrication ◽  
Layer Height ◽  
Printing Parameters

Fused filament fabrication (FFF) is currently one of the most popular additive manufacturing processes due to its simplicity and low running and material costs. Support structures, which are necessary for overhanging surfaces during production, in most cases need to be manually removed and as such, they become waste material. In this paper, experimental approach is utilised in order to assess suitability of recycling support structures into recycled filament for FFF process. Mechanical properties of standardized specimens made from recycled polylactic acid (PLA) filament as well as influence of layer height and infill density on those properties were investigated. Optimal printing parameters for recycled PLA filaments are determined with Design of Experiment methods (DOE).

scholarly journals MICROSTRUCTURE RESEARCH OF THE UNIDIRECTIONAL ORGANOPLASTIC BASED ON RUSAR-NT ARAMID FIBERS AND EPOXY-POLYSULFONE BINDER

2020 ◽  
pp. 19-26
Author(s):  
E.N. Kablov ◽  
◽  
G.S. Kulagina ◽  
G.F. Zhelezina ◽  
S.L. Lonskii ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Composite Material ◽  
Polymer Matrix ◽  
Packing Density ◽  
Tensile Tests ◽  
Polymer Composite Material ◽  
Aramid Fibers ◽  
Before And After ◽  
Binder Structure

This paper studies a polymer composite material - a unidirectional organoplastic based on Rusar-NT aramid fiber and a melt epoxy-polysulfone binder. Organoplastic has the following mechanical properties: tensile strength 2060 MPa, Young's modulus 101 GPa. The microstructure of the fiber and the polymer matrix in the organoplastic samples was studied before and after tensile tests. The features of the formation of the binder structure depending on the packing density of the fibers in organoplastics have been determined. The nature of the destruction of fibers and polymer matrix caused by the uniaxial tension has been studied.

Tensile properties of the FFF-processed thermoplastic polyurethane (TPU) elastomer

2021 ◽  
Author(s):  
Budi Arifvianto ◽  
Teguh Nur Iman ◽  
Benidiktus Tulung Prayoga ◽  
Rini Dharmastiti ◽  
Urip Agus Salim ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Low Cost ◽  
Thermoplastic Polyurethane ◽  
High Strength ◽  
Tensile Tests ◽  
Uniaxial Tensile ◽  
Fused Filament Fabrication ◽  
Raster Angle ◽  
Manufacturing Techniques

Abstract Fused filament fabrication (FFF) has become one of the most popular, practical, and low-cost additive manufacturing techniques for fabricating geometrically-complex thermoplastic polyurethane (TPU) elastomer. However, there are still some uncertainties concerning the relationship between several operating parameters applied in this technique and the mechanical properties of the processed material. In this research, the influences of extruder temperature and raster orientation on the mechanical properties of the FFF-processed TPU elastomer were studied. A series of uniaxial tensile tests was carried out to determine tensile strength, strain, and elastic modulus of TPU elastomer that had been printed with various extruder temperatures, i.e., 190–230 °C, and raster angles, i.e., 0–90°. Thermal and chemical characterizations were also conducted to support the analysis in this research. The results obviously showed the ductile and elastic characteristics of the FFF-processed TPU, with specific tensile strength and strain that could reach up to 39 MPa and 600%, respectively. The failure mechanisms operating on the FFF-processed TPU and the result of stress analysis by using the developed Mohr’s circle are also discussed in this paper. In conclusion, the extrusion temperature of 200 °C and raster angle of 0° could be preferred to be applied in the FFF process to achieve high strength and ductile TPU elastomer.

Impact of quasi-isotropic raster layup on the mechanical behaviour of fused filament fabrication parts

2021 ◽  
pp. 095400832110419
Author(s):  
Lovin K John ◽  
Ramu Murugan ◽  
Sarat Singamneni
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Mechanical Strength ◽  
Process Parameters ◽  
Mechanical Behaviour ◽  
Fused Filament Fabrication ◽  
Anisotropic Behaviour ◽  
Oriented Samples ◽  
Weak Interlayer ◽  
Special Concern

The development of fused filament fabrication has extended the range of application of additive manufacturing in various areas of research. However, the mechanical strength of the fused filament fabrication–printed parts were considerably lower than that of parts fabricated by other conventional methods, owing to the observed anisotropic behaviour and formation of voids by weak interlayer diffusion. Intense studies on the effect of design and process parameters of the printed parts on the mechanical properties have been done, whereas studies on the effect of build orientations and raster patterns needs special concern. The main aim of this work is to fabricate parts printed using quasi-isotropic laminate arrangement of rasters, achieved by a raster layup of [45/0/−45/90]s, and to compare their mechanical properties with those of the commonly used 0°/90° (cross) and 45°/−45° (crisscross) raster oriented parts. The quasi-isotropic–oriented samples were observed with improved mechanical behaviour in tensile, compressive, flexural and impact tests compared to the commonly employed raster orientations.

Variance Quantification of Different Additive Manufacturing Processes for Acoustic Meta Materials

2021 ◽  
Vol 263 (4) ◽  
pp. 2708-2723
Author(s):  
Manuel Bopp ◽  
Arn Joerger ◽  
Matthias Behrendt ◽  
Albert Albers
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Production Process ◽  
Laser Scanning ◽  
Mode Shapes ◽  
Manufacturing Processes ◽  
3D Laser Scanning ◽  
Fused Filament Fabrication ◽  
Manufacturing Techniques ◽  
Different Levels

Many concepts for acoustic meta materials rely on additive manufacturing techniques. Depending on the production process and material of choice, different levels of precision and repeatability can be achieved. In addition, different materials have different mechanical properties, many of which are frequency dependent and cannot easily be measured directly. In this contribution the authors have designed different resonator elements, which have been manufactured utilizing Fused Filament Fabrication with ABSplus and PLA, as well as PolyJet Fabrication with VeroWhitePlus. All structures are computed in FEA to obtain the calculated Eigenfrequencies and mode shapes, with the respective literature values for each material. Furthermore, the dynamic behavior of multiple instances of each structure is measured utilizing a 3D-Laser-Scanning Vibrometer under shaker excitation, to obtain the actual Eigenfrequencies and mode shapes. The results are then analyzed in regards to variance between different print instances, and in regards to accordance between measured and calculated results. Based on previous work and this analysis the parameters of the FEA models are updated to improve the result quality.

Processing and mechanical behavior of rigid and flexible material composite systems formed via voxel digital design in polyjet additive manufacturing

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Furkan Ulu ◽  
Ravi Pratap Singh Tomar ◽  
Ram Mohan
Keyword(s):  
Mechanical Properties ◽  
Composite Material ◽  
Additive Manufacturing ◽  
Mechanical Behavior ◽  
Digital Design ◽  
Composite Part ◽  
Content Type ◽  
Composite Systems ◽  
Polyjet Printing ◽  
Material Composite

Purpose PolyJet technology allows printing complex multi-material composite configurations using Voxel digital designs' capability, thus allowing rapid prototyping of 3D printed structural parts. This paper aims to investigate the processing and mechanical characteristics of composite material configurations formed from soft and hard materials with different distributions and sizes via voxel digital print design. Design/methodology/approach Voxels are extruded representations of pixels and represent different material information similar to each pixel representing colors in digital images. Each geometric region of a digitally designed part represented by a voxel can be printed with a different material. Multi-material composite part configurations were formed and rapidly prototyped using a PolyJet printer Stratasys J750. A design of experiments composite part configuration of a soft material (Tango Plus) within a hard material matrix (Vero Black) was studied. Composite structures with different hard and soft material distributions, but at the same volume fractions of hard and soft materials, were rapidly prototyped via PolyJet printing through developed Voxel digital printing designs. The tensile behavior of these formed composite material configurations was studied. Findings Processing and mechanical behavior characteristics depend on materials in different regions and their distributions. Tensile characterization obtained the fracture energy, tensile strength, modulus and failure strength of different hard-soft composite systems. Mechanical properties and behavior of all different composite material systems are compared. Practical implications Tensile characteristics correlate to digital voxel designs that play a critical role in additive manufacturing, in addition to the formed material composition and distributions. Originality/value Results clearly indicate that multi-material composite systems with various tensile mechanical properties could be created using voxel printing by engineering the design of material distributions, and sizes. The important parameters such as inclusion size and distribution can easily be controlled within all slices via voxel digital designs in PolyJet printing. Therefore, engineers and designers can manipulate entire morphology and material at each voxel level, and different prototype morphologies can be created with the same voxel digital design. In addition, difficulties from AM process with voxel printing for such material designs is addressed, and effective digital solutions were used for successful prototypes. Some of these difficulties are extra support material or printing the part with different dimension than it designed to achieve the final part dimension fidelity. Present work addressed and resolved such issued and provided cyber based software solutions using CAD and voxel discretization. All these increase broad adaptability of PolyJet AM in industry for prototyping and end-use.

Effect of extrusion temperature on fused filament fabrication parts orthotropic behaviour

2019 ◽  
Vol 26 (4) ◽  
pp. 639-647
Author(s):  
Michele Angelo Attolico ◽  
Caterina Casavola ◽  
Alberto Cazzato ◽  
Vincenzo Moramarco ◽  
Gilda Renna
Keyword(s):  
Mechanical Properties ◽  
Morphological Characteristics ◽  
Single Layer ◽  
Acrylonitrile Butadiene Styrene ◽  
Surface Characteristics ◽  
Tensile Tests ◽  
Extrusion Temperature ◽  
Fused Filament Fabrication ◽  
Bonding Quality ◽  
Content Type

Purpose The purpose of this paper is to verify the effects of extrusion temperature on orthotropic behaviour of the mechanical properties of parts obtained by fused filament fabrication (FFF) under quasi-static tensile loads. Design/methodology/approach Tensile tests were performed on single layer specimens fabricated in polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) to evaluate the mechanical properties at different extrusion temperatures and raster orientations (0°, 45° and 90°). Furthermore, a detailed study of morphological characteristics of the single layer samples cross-section and of the bonding quality among adjacent deposited filaments was performed by scanning electron microscopy to correlate the morphology of materials with mechanical behaviour. Findings The results show that the orthotropic behaviour of FFF-printed parts tends to reduce, while the mechanical properties improved with increase in extrusion temperature. Furthermore, the increase in extrusion temperature led to an improvement in inter-raster bonding quality and in the compactness and homogeneity of the parts. Originality/value The relation between the extrusion temperature, orthotropic behaviour and morphological surface characteristics of the single layer specimen obtained by FFF has not been previously reported.

scholarly journals Mechanical Strength of Bamboo Filled PLA Composite Material in Fused Filament Fabrication

2020 ◽  
Vol 4 (4) ◽  
pp. 159
Author(s):  
Scott Landes ◽  
Todd Letcher
Keyword(s):  
Composite Material ◽  
Mechanical Strength ◽  
Renewable Resources ◽  
Matrix Material ◽  
Thermoplastic Composite ◽  
Fused Filament Fabrication ◽  
Area Of Interest ◽  
Raster Angle ◽  
Manufacturing Parameters ◽  
Angle Orientation

Through the past two decades, there has been a continued push for renewable resources and future sustainability of materials and processes. This has prompted more developments of providing environmentally friendly practices and products, both in terms of higher recyclability and greater use of renewable resources. An important area of interest are materials for construction and manufacturing purposes, specifically “green” sustainable reinforcement materials for thermoplastic composite materials. During this time, there has also been an evolution in manufacturing methods. Additive manufacturing (AM) has continued to grow exponentially since its inception for its extensive benefits. This study aims to investigate an additive manufactured composite material that is a greener alternative to other composites that are not reinforced by natural fibers. A bamboo filled polylactic acid (PLA) composite manufactured by fused filament fabrication was evaluated in order to gather mechanical strength characteristics by means of tensile, flexure, compression, impact, and shear tests. In this material, the bamboo reinforcing material and the PLA matrix material can both be sourced from highly renewable resources. In this study, a variety of test samples were manufactured at different manufacturing parameters to be used for mechanical testing. The results were recorded with respect to varying manufacturing parameters (raster angle orientation). It was found that the 0° raster angle orientation performed the best in every category except tensile. Additively manufactured bamboo filled PLA was also seen to have comparable strength to certain traditionally manufactured bamboo fiber reinforced plastics.

The Dislocation Patterns in Deformed Metals: Dislocation Densities, Distributions and Related Misorientations

2007 ◽  
Vol 550 ◽  
pp. 193-198
Author(s):  
Edgar F. Rauch ◽  
G. Shigesato
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Transmission Electron Microscopy ◽  
Dislocation Substructure ◽  
Metals And Alloys ◽  
The Past ◽  
Transmission Electron ◽  
Dislocation Densities ◽  
Broad Variety ◽  
The Relationship

The dislocation substructure that appears in deformed metals and alloys have been extensively investigated in the past by transmission electron microscopy (TEM). They are known to form a broad variety of microstructures. These substructures are characterized by three main parameters, namely the density of the dislocations that are trapped in the tangles, their degree of patterning and the misorientation between the cells. The aim of the present work is to investigate the relationship between these features and the mechanical properties of the material.

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