scholarly journals A Diagnosis Method for the Compound Fault of Gearboxes Based on Multi-Feature and BP-AdaBoost

Symmetry ◽  
2020 ◽  
Vol 12 (3) ◽  
pp. 461 ◽  
Author(s):  
Yangyang Zhang ◽  
Yunxian Jia ◽  
Weiyi Wu ◽  
Zhonghua Cheng ◽  
Xiaobo Su ◽  
...  

Gearbox is an important structure of rotating machinery, and the accurate fault diagnosis of gearboxes is of great significance for ensuring efficient and safe operation of rotating machinery. Aiming at the problem that there is little common compound fault data of gearboxes, and there is a lack of an effective diagnosis method, a gearbox fault simulation experiment platform is set up, and a diagnosis method for the compound fault of gearboxes based on multi-feature and BP-AdaBoost is proposed. Firstly, the vibration signals of six typical states of gearbox are obtained, and the original signals are decomposed by empirical mode decomposition and reconstruct the new signal to achieve the purpose of noise reduction. Then, perform the time domain analysis and wavelet packet analysis on the reconstructed signal, extract three time domain feature parameters with higher sensitivity, and combine them with eight frequency band energy feature parameters obtained by wavelet packet decomposition to form the gearbox state feature vector. Finally, AdaBoost algorithm and BP neural network are used to build the BP-AdaBoost strong classifier model, and feature vectors are input into the model for training and verification. The results show that the proposed method can effectively identify the gearbox failure modes, and has higher accuracy than the traditional fault diagnosis methods, and has certain reference significance and engineering application value.

2013 ◽  
Vol 300-301 ◽  
pp. 635-639 ◽  
Author(s):  
Jiang Zhao ◽  
Jiao Wang ◽  
Meng Shang

On account of the problem that traditional pipe leakage diagnosis method is not highly accuracy .this paper come up with a method that based on pipe leakage diagnosis method of neural network information fusion. Giving the stress wave time domain feature extraction index data algorithm and wavelet packet extraction each the frequency band energy algorithm, by comparing with these results of the pressure wave time domain feature index data, time-frequency extraction energy values and fault diagnosis of both information fusion ,which show the neural network information fusion method that is used for pipe leakage diagnosis that is feasible and effective.


Sensors ◽  
2018 ◽  
Vol 18 (10) ◽  
pp. 3521 ◽  
Author(s):  
Funa Zhou ◽  
Po Hu ◽  
Shuai Yang ◽  
Chenglin Wen

Rotating machinery usually suffers from a type of fault, where the fault feature extracted in the frequency domain is significant, while the fault feature extracted in the time domain is insignificant. For this type of fault, a deep learning-based fault diagnosis method developed in the frequency domain can reach high accuracy performance without real-time performance, whereas a deep learning-based fault diagnosis method developed in the time domain obtains real-time diagnosis with lower diagnosis accuracy. In this paper, a multimodal feature fusion-based deep learning method for accurate and real-time online diagnosis of rotating machinery is proposed. The proposed method can directly extract the potential frequency of abnormal features involved in the time domain data. Firstly, multimodal features corresponding to the original data, the slope data, and the curvature data are firstly extracted by three separate deep neural networks. Then, a multimodal feature fusion is developed to obtain a new fused feature that can characterize the potential frequency feature involved in the time domain data. Lastly, the fused new feature is used as the input of the Softmax classifier to achieve a real-time online diagnosis result from the frequency-type fault data. A simulation experiment and a case study of the bearing fault diagnosis confirm the high efficiency of the method proposed in this paper.


Micromachines ◽  
2020 ◽  
Vol 11 (8) ◽  
pp. 753
Author(s):  
Ruirui Wang ◽  
Zhan Feng ◽  
Sisi Huang ◽  
Xia Fang ◽  
Jie Wang

To solve the problem of vibration motor fault detection accuracy and inefficiency in smartphone components, this paper proposes a fault diagnosis method based on the wavelet packet and improves long and short-term memory network. First, the voltage signal of the vibration motor is decomposed by a wavelet packet to reconstruct the signal. Secondly, the reconstructed signal is input into the improved three-layer LSTM network as a feature vector. The memory characteristics of the LSTM network are used to fully learn the time-series fault feature information in the unsteady state signal, and then, the model is used to diagnose the motor fault. Finally, the feasibility of the proposed method is verified through experiments and can be applied to engineering practice. Compared with the existing motor fault diagnosis method, the improved WP-LSTM diagnosis method has a better diagnosis effect and improves fault diagnosis.


2012 ◽  
Vol 472-475 ◽  
pp. 795-798
Author(s):  
Min Yong Tong

A diagnosis method using wavelet packet, frequency band energy analysis and neural network was presented for the automobile engine fault diagnosis. Fault signal of automobile engine was decomposed at different frequency band by wavelet packet. According to the change of frequency band energy, fault frequency band of the automobile engine was found. Fault diagnosis knowledge is described by means of applying T-S model. Results from the experimental signal analysis show that the proposed method is effective in diagnosing the automobile engine faults.


Sensors ◽  
2018 ◽  
Vol 18 (9) ◽  
pp. 2908 ◽  
Author(s):  
Junchao Guo ◽  
Zhanqun Shi ◽  
Haiyang Li ◽  
Dong Zhen ◽  
Fengshou Gu ◽  
...  

The planetary gearbox is at the heart of most rotating machinery. The premature failure and subsequent downtime of a planetary gearbox not only seriously affects the reliability and safety of the entire rotating machinery but also results in severe accidents and economic losses in industrial applications. It is an important and challenging task to accurately detect failures in a planetary gearbox at an early stage to ensure the safety and reliability of the mechanical transmission system. In this paper, a novel method based on wavelet packet energy (WPE) and modulation signal bispectrum (MSB) analysis is proposed for planetary gearbox early fault diagnostics. First, the vibration signal is decomposed into different time-frequency subspaces using wavelet packet decomposition (WPD). The WPE is calculated in each time-frequency subspace. Secondly, the relatively high energy vectors are selected from a WPE matrix to obtain a reconstructed signal. The reconstructed signal is then subjected to MSB analysis to obtain the fault characteristic frequency for fault diagnosis of the planetary gearbox. The validity of the proposed method is carried out through analyzing the vibration signals of the test planetary gearbox in two fault cases. One fault is a chipped sun gear tooth and the other is an inner-race fault in the planet gear bearing. The results show that the proposed method is feasible and effective for early fault diagnosis in planetary gearboxes.


2021 ◽  
Vol 11 (23) ◽  
pp. 11325
Author(s):  
Hongchao Wang ◽  
Chuang Liu ◽  
Wenliao Du ◽  
Shuangyuan Wang

In the intelligent fault diagnosis of rotating machinery, it is difficult to extract early weak fault impact features of rotating machinery under the interference of strong background noise, which makes the accuracy of fault identification low. In order to effectively identify the early faults of rotating machinery, an intelligent fault diagnosis method of rotating machinery based on an optimized adaptive learning dictionary and one-dimensional convolution neural network (1DCNN) is proposed in this paper. First of all, based on the original signal, a redundant dictionary with impact components is constructed by K-singular value decomposition (K-SVD), and the sparse coefficients are solved by an optimized orthogonal matching pursuit (OMP) algorithm. The sparse representation of fault impact features is realized, and the reconstructed signal with a concise fault impact feature structure is obtained. Secondly, the reconstructed signal is normalized, and the experimental dataset is divided into samples. Finally, the training set is input into the 1DCNN model for model training, and the test set is input into the trained model for classification and detection to complete the intelligent fault classification diagnosis of rotating machinery. This method is applied to the fault diagnosis of bearing data of Case Western Reserve University and worm gear reducer data of Shanghai University of Technology. Compared with other methods and models, the results show that the diagnosis method proposed in this paper can achieve higher diagnosis accuracy and better generalization ability than other diagnosis models under different datasets.


2010 ◽  
Vol 455 ◽  
pp. 558-564 ◽  
Author(s):  
Chun Liang Zhang ◽  
Xia Yue ◽  
Sheng Li ◽  
Jian Li

A feature extraction method is presented for the fault diagnosis of large rotating machinery to improve the performance of on-line monitoring. According to the characteristics of fault vibration signals, wavelet packet decomposition, a well-known tool to multi-scale analysis, is applied to extracting frequency band energy features; and Hidden Markova Model (HMM) is used to classify. The final feature array is composed of time-domain, amplitude-domain features and wavelet packet energy moment features which reflect the inherent energy distribution characteristics of different faults. The continuous density hidden Markov model (CDHMM) is adopted to recognize the state in on-line monitoring, and the diagnosis success rates are more than 91% to six typical faults on different rotation speeds. The experimental results show the fault diagnosis system is valid and robust, particularly the method of feature extraction.


2021 ◽  
Vol 1207 (1) ◽  
pp. 012008
Author(s):  
Yiyuan Gao ◽  
Wenliao Du ◽  
Xiaoyun Gong ◽  
Dejie Yu

Abstract To more effectively extract the non-stationary and non-linear fault features of mechanical vibration signals, a novel fault diagnosis method for rotating machinery is proposed combining time-domain, frequency-domain with graph-domain features. Different from the conventional time-domain and frequency-domain features, the graph-domain features generated from horizontal visibility graphs can extract the fault information hidden in the graph topology. Aiming at the problem that too many features will lead to information redundancy, the Fisher score algorithm is applied to select several of sensitive features which are then fed into the support vector machine to diagnose the faults of rotating machinery. Experimental results indicate features extracted from the three domains can be used to obtain higher diagnosis accuracy than that extracted from any single domain or dual domains.


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