scholarly journals Fault Detection and RUL Estimation for Railway HVAC Systems Using a Hybrid Model-Based Approach

2021 ◽  
Vol 13 (12) ◽  
pp. 6828
Author(s):  
Antonio Gálvez ◽  
Alberto Diez-Olivan ◽  
Dammika Seneviratne ◽  
Diego Galar

Heating, ventilation, and air conditioning (HVAC) systems installed in a passenger train carriage are critical systems, whose failures can affect people or the environment. This, together with restrictive regulations, results in the replacement of critical components in initial stages of degradation, as well as a lack of data on advanced stages of degradation. This paper proposes a hybrid model-based approach (HyMA) to overcome the lack of failure data on a HVAC system installed in a passenger train carriage. The proposed HyMA combines physics-based models with data-driven models to deploy diagnostic and prognostic processes for a complex and critical system. The physics-based model generates data on healthy and faulty working conditions; the faults are generated in different levels of degradation and can appear individually or together. A fusion of synthetic data and measured data is used to train, validate, and test the proposed hybrid model (HyM) for fault detection and diagnostics (FDD) of the HVAC system. The model obtains an accuracy of 92.60%. In addition, the physics-based model generates run-to-failure data for the HVAC air filter to develop a remaining useful life (RUL) prediction model, the RUL estimations performed obtained an accuracy in the range of 95.21–97.80% Both models obtain a remarkable accuracy. The development presented will result in a tool which provides relevant information on the health state of the HVAC system, extends its useful life, reduces its life cycle cost, and improves its reliability and availability; thus enhancing the sustainability of the system.

2021 ◽  
Vol 11 (11) ◽  
pp. 4773
Author(s):  
Qiaoping Tian ◽  
Honglei Wang

High precision and multi information prediction results of bearing remaining useful life (RUL) can effectively describe the uncertainty of bearing health state and operation state. Aiming at the problem of feature efficient extraction and RUL prediction during rolling bearings operation degradation process, through data reduction and key features mining analysis, a new feature vector based on time-frequency domain joint feature is found to describe the bearings degradation process more comprehensively. In order to keep the effective information without increasing the scale of neural network, a joint feature compression calculation method based on redefined degradation indicator (DI) was proposed to determine the input data set. By combining the temporal convolution network with the quantile regression (TCNQR) algorithm, the probability density forecasting at any time is achieved based on kernel density estimation (KDE) for the conditional distribution of predicted values. The experimental results show that the proposed method can obtain the point prediction results with smaller errors. Compared with the existing quantile regression of long short-term memory network(LSTMQR), the proposed method can construct more accurate prediction interval and probability density curve, which can effectively quantify the uncertainty of bearing running state.


Author(s):  
Ning He ◽  
Cheng Qian ◽  
Lile He

Abstract As an important energy storage device, lithium-ion batteries have vast applications in daily production and life. Therefore, the remaining useful life prediction of such batteries is of great significance, which can maintain the efficacy and reliability of the system powered by lithium-ion batteries. For predicting remaining useful life of lithium-ion batteries accurately, an adaptive hybrid battery model and an improved particle filter are developed. Firstly, the adaptive hybrid model is constructed, which is a combination of empirical model and long-short term memory neural network model such that it could characterize battery capacity degradation trend more effectively. In addition, the adaptive adjustment of the parameters for hybrid model is realized via optimization technique. Then, the beetle antennae search based particle filter is applied to update the battery states offline constructed by the proposed adaptive hybrid model, which can improve the estimation accuracy. Finally, remaining useful life short-term prediction is realized online based on long short-term memory neural network rolling prediction combined historical capacity with online measurements and latest offline states and model parameters. The battery data set published by NASA is used to verify the effectiveness of proposed strategy. The experimental results indicate that the proposed adaptive hybrid model can well represent the battery degradation characteristics, and have a higher accuracy compared with other models. The short-term remaining useful life prediction results have good performance with the errors of 1 cycle, 3 cycles, and 1 cycle, above results indicate proposed scheme has a good performance on short-term remaining useful life prediction.


2021 ◽  
Author(s):  
Jacob Hendriks ◽  
Patrick Dumond

Abstract This paper demonstrates various data augmentation techniques that can be used when working with limited run-to-failure data to estimate health indicators related to the remaining useful life of roller bearings. The PRONOSTIA bearing prognosis dataset is used for benchmarking data augmentation techniques. The input to the networks are multi-dimensional frequency representations obtained by combining the spectra taken from two accelerometers. Data augmentation techniques are adapted from other machine learning fields and include adding Gaussian noise, region masking, masking noise, and pitch shifting. Augmented datasets are used in training a conventional CNN architecture comprising two convolutional and pooling layer sequences with batch normalization. Results from individually separating each bearing’s data for the purpose of validation shows that all methods, except pitch shifting, give improved validation accuracy on average. Masking noise and region masking both show the added benefit of dataset regularization by giving results that are more consistent after repeatedly training each configuration with new randomly generated augmented datasets. It is shown that gradually deteriorating bearings and bearings with abrupt failure are not treated significantly differently by the augmentation techniques.


Sensors ◽  
2021 ◽  
Vol 21 (24) ◽  
pp. 8420
Author(s):  
Muhammad Mohsin Khan ◽  
Peter W. Tse ◽  
Amy J.C. Trappey

Smart remaining useful life (RUL) prognosis methods for condition-based maintenance (CBM) of engineering equipment are getting high popularity nowadays. Current RUL prediction models in the literature are developed with an ideal database, i.e., a combination of a huge “run to failure” and “run to prior failure” data. However, in real-world, run to failure data for rotary machines is difficult to exist since periodic maintenance is continuously practiced to the running machines in industry, to save any production downtime. In such a situation, the maintenance staff only have run to prior failure data of an in operation machine for implementing CBM. In this study, a unique strategy for the RUL prediction of two identical and in-process slurry pumps, having only real-time run to prior failure data, is proposed. The obtained vibration signals from slurry pumps were utilized for generating degradation trends while a hybrid nonlinear autoregressive (NAR)-LSTM-BiLSTM model was developed for RUL prediction. The core of the developed strategy was the usage of the NAR prediction results as the “path to be followed” for the designed LSTM-BiLSTM model. The proposed methodology was also applied on publically available NASA’s C-MAPSS dataset for validating its applicability, and in return, satisfactory results were achieved.


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